TS-2018 06 工程变更控制程序

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2020年07月30日 15:06
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Engineering Change Control Procedure
1.0 PURPOSE目的
This procedure defined the processes of ECN and the responsibilities of related departments to assure
ECN effective execution and control and avoid the risks of product quality generated by ECN.
本程序定义了工程变更的流程及工程变更过程中相关部门的职责 ,确保工程变更过程有效地实施和控制,避
免工程变更中产生产品质量风险。
2.0 SCOPE范围
This procedure is applicable for the ECN control of silicon, ingot, casting, wafer, cell and module of
Changzhou Trina Solar Energy Co., Ltd.
本程序适用于常州天合光能从硅料到单晶、多晶、硅片、电池和组件ECN的控制。
3.0 DEFINITION 定义
3.1 ME: Manufacturing Engineering 制造工程
3.2 TECN: Temporary Engineering Change Notice 临时工程变更通知单
3.3 ECN: Engineering Change Notice 工程变更通知单
3.4 ECCB: Engineering Change Control Board 工程变更管控平台
Before engineering change formally initiated, Manufacturing engineering, Quality, Process, Production,
TD and other relevant departments should participate in and assess engineering change proposal
preliminarily.
由制造工程、质量、工艺 、生产、技术等有关部门参与的,在工程变更正式发起前对工程变更提案进行初步
评估。
3.5 TRB:Technical Review Board 技术管控平台
4.0 REFERENCE DOCUMENT参考文件
4.1 TS-2041 Experiment Control Procedure; TS-2041《实验控制程序》;
4.2 TS- EHS-2024 EHS Management of Change Procedure. TS- EHS-2024 《EHS变更管理程序》.
5.0 RESPONSIBILITY职责
5.1 MPC: Work with project leader to organize both the new materials planning and the old materials
disposition regarding engineering changes.
物料控制:协助工程变更项目负责人组织相关的新物料准备与旧料处置工作。
5.2
Quality dept: involve in engineering change assessment and product testing after the change. Customer
Quality should judge and inform the clients if it is necessary. Judge whether engineering change needs
reliability test or not.
质量部门: 负责参与工程变更的评审,变更后产品的检测。工程变更若需 要通知客户,由客户质量判断并
负责通知客户。判断是否需要可靠性测试。
5.3 Manufacture engineering: establish engineering change control procedure, lead the chang assessment
and then track the implementation.
制造工程:负责工程变更程序的制定,主导工程变更的评审,并负责追踪确实执行。
5.4 Manufacture integration: participate in the assessment of the engineering change and arrange the mass
production run changes.
制造整合:负责参与工程变更的评审,安排变更相关的生产执行。
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Engineering Change Control Procedure
Production dept: participate in the engineering change assessment, alter before or after product
identification and make it under control.
生产部门:负责参与工程变更的评审,变更前后产品的标识与控制。
5.5 Initiator: Follow engineering change classification scheme and issue engineering report.
发起人:根据工程变更等级的要求提供工程报告。
5.6 TD: Review and approve engineering report
技术部:参与评审和批准工程报告。
5.7 Marketing-Sales: Send engineering change notification and get approve from customer.
市场销售:负责向客户发布工程变更,并获得客户的认可。
5.8 IESCFinance: Provide support for related change.
工业工程供应链财务: 对相关的变更做成本分析和物料准备。
6.0 PROCEDURE程序
6.1 Opportunities of ECN initiation工程变更发起的时机
6.1.1
6.1.2
6.1.3
6.1.4
6.1.5
6.1.6
6.1.7
Product change产品的变更;
Process change工艺更改;
Material change物料变更;
Equipment change设备的变更;
Package change包装变更;
Change required by customer客户要求的变更;
Other changes that maybe affect product quality其他可能影响产品质量的变更。
6.2 ECN initiation ECN发起
6.2.1 Internal Engineering Change 内部工程变更
For internal requirement of change, Initiator launches engineering change.
因内部要求发生的变更,由变更责任部门发起工程变更。
6.2.2

Internal Engineering Change外部工程变更
For customers' requirement of change, Customer Quality initiates application.
因客户要求发生的变更,由客户质量发起变更申请。
6.2.3 Initiator fills ECCB application in E-flow system, Manufacture engineering, Quality, Process and other
relevant departments should participate in and assess engineering change proposal preliminarily.
需要发起工程变更的人员首先在E-flow 系统填写ECCB 申请表,由制造工程、质量、工艺等相关部门对
工程变更提案进行初步评估。
6.3 ECCB Evaluating ECCB评估
6.3.1 ECCB application: Initiator fills ECCB application, and auto creat a ECCB No..
ECCB的申请:由发起人在E-flow 系统填写ECCB 申请表,并自动生成ECCB 编码。
6.3.2 ECCB information: Description of engineering change(beforeafter),and define indexgoal of
success.
ECCB的内容: 必须包含变更的描述,变更成功的指标。
Remark:ECCB process needs to be completed before issue ECN.
备注: ECCB 流程必须完成后才可以申请ECN。
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Engineering Change Control Procedure
6.3.3 Change Classification and Management 变更的等级划分和管理方法:
6.3.3.1 ECCB classification define 3 class: A、B、C. Detailed of the ECCB classification is defined in
E-flow system, which is managed by Engineer ME. Different class via respective flow chart.
ECCB 根据的具体的变更内容,将ECCB 定义为三个等级: A、 B、 C。各车间的变更等级详细内
容在E- flow系统中,且由ME工程师维护。不同等级走不同的审批流程。
6.3.3.2 Class C change: 等级C 的变更:
Need internal approval and inform ME & QC.
Need “小样实验” and “中样实验”.
在部门内部通过签核,然后通知到ME 和 QC。
等级C的变更需要做小样实验和中样实验。
6.3.3.3 Class AB change: 等级A&B 的变更:
Class A change need go through TRB first.
Class AB change need “小样实验”, “中样实验” and “大样实验”.
Class AB change need reliability test by QC comment.
Class AB change : ME should hold a meeting for engineering report review.
等级A 的变更首先须在TRB会议上被通过。
等级A&B的变更需要做小样、中样和大样实验。
等级A&B 的变更需要根据QC要求做可靠性实验。
等级A&B 的变更: ME负责召集会议来评估报告。
Chairman: Manger of ME. 会议主导:ME 经理
Members: Product Engineer of ME, Related PE, QC. (TD & Marketing-sales are optional)
参与人员:ME的产品工程师,相关的工艺工程师,质量。(技术部,市场销售作为可选项)
Authority 职责:
Verify change classification and its impact items.
再次确认变更的等级和它的影响事项。
Review and approve class AB engineering report.
评估工程报告并批准通过。
Decide if need inform customer for the proposed change.
决定变更是否需要提请客户同意。
6.3.3.4 Waive: 同意跳过流程:
ECCB can be waived by top manager by specific case,but need review by ECCB meeting first.
ECCB 涉及的特殊变更经过实现的ECCB 会议通过后,可以由高层领导同意跳过验证流程。
6.3.4 Engineering Change Control Guideline 工程变更的控制方针
6.3.4.1 ME and QC can request extra review items by specific change.
制造工程和质量对于特殊的变更可要求额外增加检查事项。
6.3.4.2 ECCB effective period is three months, and can be renewed one time only via application
(within three month).
ECCB 有效期3个月。只可通过系统申请延期一次,延期最长时间为3个月。
6.3.5 ECCB active ECCB的生效
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Engineering Change Control Procedure
6.3.5.1 Follow ECCB flow and improved by ME and QC, the ECCB No. will be activity finaly. Only use
the ECCB No. can issue one new ECN.
通过ECCB 评估之后,ECCB NO. 开始生效。 填写ECN 必须有生效的ECCB No.
6.4 ECN Application ECN变更申请和审批
6.4.1 Technical and process departments can be the Engineering change main proposer, but it should be
approved by his department head first.
工程变更主要由技术部与工艺部门负责申请,须经部门主管核准才能提出。
6.4.2 Application of engineering change should fill in ECN or TECN form in e-flow system.
工程变更申请表从e- flow系统填写ECN 或TECN.
6.4.3 BOM’s change is transferred from the ECO of Oracle to the ECN of E-flow.
BOM 的变更是从Oracle 的ECO 转到E-flow 走ECN 的审批流程.
6.4.4 If the change is not permanent, we can go Temporary Engineering Change (TECN) flow. Three
months is the effective time of TECN.
若属于非永久性的变更,走临时工程变更(TECN)流程。TECN的有效时间上限是三个月。
6.4.5 If there is no experimental verification of the change, it can apply for TECN or ECN directly.
若无须实验验证的变更,可直接申请TECN 或 ECN.
6.4.6 Select the all relevant impact before TECNECN submit, such as it’s related to enviroment, health
and safety, we should choose EHS department to approve.
TECNECN 须选择相关的影响因素。比如涉及环境,健康与安全的,须勾选EHS部门签核。
6.4.7 Engineering change Application should be approved by ME Director and QA Director, meanwhile, if
the engineering change is needed to notify the client, The ECN will transfer it to Customer Quality
for judging.
TECN和ECN的申请单提交给制造工程总监 和质量总监审批。若工程变更需要通知客户的,由客户质量作
判断。
6.4.8 Relate to the change of design or raw material of the qualified products, it shoul be confirmed by
certification engineer. And certification engineer decides whether to apply to certification body or
not. If it does, certification engineer will apply and get certification body’s approval, and then our
products can be shipped.
涉及到认证产品的设计变更或原材料变更,需经产品认证工程师确认,判定是否需要 向认证机构做变更
申请。如果需要,产品认证工程师向认证机构申请,获得批准后方可出货。
Remark:Change of Process parameters in workshop is implemented as per WI change process.
备注:生产现场工艺参数的变更按照作业指导书的更改流程进行。
6.5 Preparation and implementation prior to the change 变更前的准备与实施
6.5.1 Project leader will arrange and track the implementation of change after the TECN is approved,
and then support the report after it’s completed. The applicant can apply for ECN change if the
engineering change meets the company objectives.
TECN批准后,项目负责人安排实施,跟踪变更的执行, 最后完成并上传报告。符合公司目标的变更,申
请人可申请ECN变更。
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Engineering Change Control Procedure
6.5.2 Project leader will track the completion of matters affecting the resoponse and upload related
documents.
ECN批准后,项目负责人负责追踪影响事项的完成,并上传相关文件。
6.5.3 After interested matters are all completed, submit it to DCC for control and then issue documents
to inform the relevant units.
确认影响事项都全部完成后,提交给DCC通知相关单位,受控并下发文件。
6.6 ECN document and records control 变更文件、记录管理
6.6.1 Relevant document and records and ECN shall be kept at DCC, ECN shall be called back after one
year.
本程序相应的原始记录和ECN由DCC负责发放和管理,ECN满一年必须回收。
6.7 ECCB numbering ECCB编号
The ECCB numbering is the following: ECCB-YYMMMMXXX
ECCB的编号规则是:ECCB-YYMMMMXXX
YY---- year 表示年份
MMMM---month 表示月份
XXX----serial number 流水号
6.8 (T)ECN numbering ECN编号
The (T)ECN numbering is the following: (T)ECN-YYMMXXX
(T)ECN的编号规则是:ECN-YYMMXXX
YY----year 表示年份
MM---month 表示月份
XXXX---- serial number 流水号
7.0 CHANGE HISTORY修订历史记录
7.1 Rev. 00 --- New revision release
7.2 Rev. 01----Update 6.1.2, 6.3.2, 6.4.4, 6.5, 6.6
7.3 Rev. 02----Add 6.1.3, add ME responsibility and flow chart
7.4 Rev. 03---- Update 6.1, 6. 2, 6.3, 6.4, 6.6
7.5 Rev. 04---- Update 6.1, 6. 2, 6.4
7.6 Rev. 05---- Update 1.0,2.0,5.2,5.3,5.4,5.5, 6.1,6.2
7.7
Rev. 06---- Update 1.0,2.0, 3.4, 3.5,4.0, 5.2, 5.5, 5.6, 5.7, 5.8, 6.1, 6.2,6.3,6.7,8.2
8.0 APPENDICES附录
8.1 Engineering Change Notice Flow Chart. 《TECN流程图》,《ECN流程图》
8.2 Engineering Change Control Board Flow Chart. 《ECCB流程图》






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Engineering Change Control Procedure
Appendix 8.1
TECN flow chart

Responsible
变更申请
Application

部门内审批
Department
Approvement

工程变更方案相关部门的确认
Approved by Engineering change
relevant departments

DCC 发行
DCC Publish
执行TECN 变更,上传完结报告
Execute TECN change and issue
conclusion report
部门主管与制造工程总监评估
Approved by department
manager and ME manager after
Upload the final report
结束
End




Applicant; TD, ME,
PE Engineer;
Certification Engineer


Department manager &
QA department charge &
Department Process
Integrated Engineer





Revelant Departments’
managers





DCC Owner






TECN Owner or
Programme Leader






Department manager
and ME manager













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Engineering Change Control Procedure

ECN flow chart

Responsible
变更申请
Application

部门内审批
Department
Approvement

工程变更方案相关部门的确认
Verification from Engineering
change relevant departments

申请人负责追踪,完成相关
影响事项的解决对策
Track the completion of matters
affecting the impact
DCC 发行
DCC Publish
结束
End




Applicant; TD, ME,
PE Engineer;
Certification Engineer


Department manager &
QA department charge &
Department Process
Integrated Engineer





Revelant Departments’
managers






ECN Owner or
Programme Leader







DCC Owner

















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Engineering Change Control Procedure
Appendix 8.2

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