欧六排放法规原文(最新版本 6 December 2012)
生活中的小镜头-读书小报手抄报
L 35380
EN
Official Journal of
the European Union 21.12.2012
DIRECTIVES
COMMISSION DIRECTIVE
201246EU
of 6 December 2012
amending
Directive 9768EC of the European Parliament and of
the Council on the approximation
of the laws
of the Member States relating to measures against
the emission of gaseous and
particulate
pollutants from internal combustion engines to be
installed in non-road mobile
machinery
(Text with EEA relevance)
THE EUROPEAN
COMMISSION,
Having regard to the Treaty on
the Functioning of the European
Union,
Having regard to Directive 9768EC of the
European
Parliament and of the Council of 16
December 1997 on the
approximation of the laws
of the Member States relating to
measures
against the emission of gaseous and particulate
pollutants from internal combustion engines to
be installed in
non-road mobile machinery
(
1
), and in particular Article
14
thereof,
of 18 June 2009 on type-
approval of motor vehicles and
engines with
respect to emissions from heavy duty
vehicles
(euro VI) and on access to vehicle repair and
maintenance information and amending
Regulation (EC)
No 7152007 and Directive
200746EC and repealing
Directives 801269EEC,
200555EC and
200578EC (
4
),
certain gaps have been identified in the
test
requirements for Stage IV engines. In order to
enable
type approval of Stage IV engines of
categories Q and R,
taking into account
technical progress, and in order to
increase
global harmonisation, it is necessary to revise
and complement certain provisions of Directive
9768EC. It is also necessary in order to
reduce the
margin of interpretation of test
results and to limit the
errors in the
appreciation of engine emissions.
Whereas:
201026EU introduced
provisions on NO
x
(3)
Directive
(1)
Directive 200426EC of the
European Parliament and of
the Council of 21
April 2004 amending Directive
9768EC on the
approximation of the laws of the
Member States
relating to measures against the
emission of
gaseous and particulate pollutants from
internal combustion engines to be installed in
non-road
mobile machinery (
2
) introduced new emission Stages
IIIA,
IIIB and IV to Directive 9768EC, in order to
increase environmental protection and preserve
human
health. The test methods have been
amended accordingly,
first by Directive
200426EC and later by Commission
Directive
201026EU of 31 March 2010 amending
Directive
9768EC of the European Parliament and of
the
Council on the approximation of the laws of the
Member States relating to measures against the
emission of gaseous and particulate pollutants
from
internal combustion engines to be
installed in non-road
mobile
machinery (
3
).
control which are
necessary to ensure that the sophis
ticated
after treatment systems, required in order to meet
the new emission limits for Stage IIIB and IV
engines,
function properly. In particular, to
avoid that operators
circumvent compliance
with emission limits, it is appro
priate to
complement the provisions on NO
x
control by
introducing an operator warning
system based on the
corresponding provisions
of Regulation (EC) No
5952009 for heavy duty
vehicles (euro VI), combined
with a two-stage
inducement system which reduces
significantly
the equipment’s performance thus
enforcing
compliance.
the introduction of
electronically controlled engines
(4)
With
it is necessary to adapt the test procedure in
order to
ensure that engine tests better
reflect real use conditions,
further
preventing circumvention of emission
requirements (cycle beating). Therefore,
during type
approval, compliance should be
demonstrated at a
working area of the tested
engine which has been
selected on the basis of
the ISO 8178 standard. It is
also necessary to
specify the engine operating conditions
under
which those tests are carried out and to modify
the
calculation methods for specific emissions
in order to
correspond to those required for
heavy duty vehicles
(euro VI) and to align
them with the provisions of the
major trading
partners of the Union.
(2)
The Stage IV
limit values will become mandatory for type
approvals issued as of 1 January 2013 for
engines of
category Q and as of 1 October 2013
for engines of
category R. Based on the
experience gained with heavy
duty euro V and
VI engines under Regulation (EC) No
5952009 of
the European Parliament and of the Council
(
1
) OJ L 59, 27.2.1998, p.
1.
(
2
) OJ L 146, 30.4.2004,
p. 1.
(
3
) OJ L 86, 1.4.2010,
p. 29. (
4
) OJ L 188, 18.7.2009,
p. 1.
EN
21.12.2012 Official
Journal of the European Union L 35381
(5)
Directive 9768EC requires the manufacturer to
specify
the engine emission performance under
specific ambient
control conditions relating
to altitude or pressure and
temperature. In
order to better reflect the real use of
engines, it is appropriate to extend the
temperature
pressure and altitude criteria by
aligning the provisions
more closely with the
requirements for heavy duty euro
VI
engines.
progress and the changes
introduced. The new
documents should allow a
complete reporting.
(13)
Directive
9768EC should therefore be amended
accord
ingly.
(14)
In accordance
with the Joint Political Declaration of
durability requirements should also be revised
in
(6)
The
Member States and the
Commission on explanatory
documents of 28
September 2011, Member States have
undertaken
to accompany, in justified cases, the
notifi
order to guarantee the efficiency of
the emission
reduction once the engine is in
operation. Due to the
technological changes
associated with Stage IV engines
and their
respective after treatment system, the durability
provisions laid down in Directive 9768EC are
not
appropriate for those engines, and
therefore provisions
based on those of
Regulation (EC) No 5952009
regarding heavy
duty euro VI engines should be inte
grated in
Directive 9768EC.
(7)
A
engines has been adopted at the level of the
United
globally harmonised test procedure for
Stage IV
Nations Economic Commission for
Europe (UNECE
Regulation No 96.03 series of
amendments). It is appro
priate to provide that
that procedure also applies to the
testing of those engines in the
Union.
(8)
Directive
other
specific Union or UNECE legislation are equivalent
9768EC provides that approvals issued under
to type approvals issued under that Directive.
The
references to the legal acts considered as
equivalent
should be adapted to current
versions in force. With
regard to heavy duty
euro VI engines it is necessary to
specify
that the equivalency can only be met if certain
additional inducement requirements are
respected.
(9)
The
provides
further indication about the performance of
reporting of carbon dioxide (CO
2
)
emissions
an engine. Reporting of CO
test cycles is part of the provisions of
Regulation (EC)
2
emissions on the
engine
No 5952009 for heavy duty vehicles
(euro VI and Envi
ronmental Protection Agency
(EPA) 40CFR Greenhouse
Gas Emissions
Standards). It is therefore appropriate to
introduce such provisions also in Directive
9768EC.
(10)
Directive 9768EC does not
contain specific
requirements for crankcase
emissions, which are
secondary engine
emissions. In order to avoid interpre
tation
problems, it is necessary to clarify how crankcase
emissions are taken into account in
judging whether the
emission test is passed or
not. Those provisions should
be aligned with
Heavy Duty euro VI and US Tier 4
provisions
(EPA 40CFR part 1039).
(11)
Directive
in different engine power ranges due to the
net engine
9768EC specifies that engines are
categorised
power and thus emission limit
requirements. With new
electronically
controlled engines, the maximal engine
power
could be different from the rated engine power.
In order to ensure that the emission
requirements are
met, the engine power to be
considered should be the
maximum engine
power.
(12)
The
9768EC should be
updated to reflect technical
information
documents laid down in Directive
cation of
their transposition measures with one or more
documents explaining the relationship between
the
components of a directive and the
corresponding parts
of national transposition
instruments.
(15)
The
accordance
with the opinion of the Technical
measures
provided for in this Directive are in
Committee of Motor Vehicles competent under
Article 15
of Directive 9768EC,
HAS
ADOPTED THIS DIRECTIVE:
Article 1
Amendments to Directive 9768EC
Directive
9768EC is amended as follows:
(1) Annex I is
amended in accordance with Annex I to this
Directive;
(2) Annex II is amended in
accordance with Annex II to this
Directive;
(3) Annex III is amended in accordance with
Annex III to this
Directive;
(4) Annex VI
Directive;
is amended in accordance with
Annex IV to this
(5) Annex VII is amended in
accordance with Annex V to this
Directive;
(6) Annex XI is replaced by the text set out
in Annex VI to this
Directive;
(7) Annex
XII is replaced by the text set out in Annex VII
to
this Directive.
Article 2
Transposition
1. Member
and
administrative provisions necessary to comply with
the
States shall bring into force the laws,
regulations
Directive by 21 December 2013 at
the latest. They shall
forthwith communicate
to the Commission the text of those
provisions.
When Member States adopt those
provisions, they shall contain
a reference to
this Directive or be accompanied by such a
reference on the occasion of their official
publication. Member
States shall determine how
such reference is to be made.
2. Member
text of the main provisions of national law
which they adopt in
States shall communicate
to the Commission the
the field covered by
this Directive.
L 35382
EN
Official Journal of the European Union
21.12.2012
Article 3
Entry into force
This Directive shall enter into force on the
twentieth day following that of its publication in
the Official
Journal of the European
Union.
Article 4
Addressees
This Directive is addressed to the Member
States.
Done at Brussels, 6 December 2012.
For the Commission
The President
José Manuel BARROSO
EN
21.12.2012 Official Journal of the European
Union L 35383
ANNEX I
Annex I to Directive
9768EC is amended as follows:
(1) the
following Sections 3.2.3 and 3.2.4 are added:
‘3.2.3. The parenthesised number of the
emissions stage, in roman numerals, which shall be
prominently visible and
located near to the
type approval number.
3.2.4. The parenthesised
letters SV which are referring to small volume
engine manufacturer and which shall be
prominently visible and located near to the
type approval number on each engine placed on the
market under
the small volume derogation set
out in Article 10(4).’;
(2) Section 8.3.2.2 is
replaced by the following:
‘8.3.2.2. The
control conditions applicable for Stage IIIB and
Stage IV are the following:
(a) Control
conditions for Stage III B engines:
(i) an
altitude not exceeding 1 000 metres (or equivalent
atmospheric pressure of 90 kPa);
(ii) an
ambient temperature within the range 275 K to 303
K (2 °C to 30 °C);
(iii) the engine coolant
temperature above 343 K (70 °C).
Where the
auxiliary emission control strategy is activated
when the engine is operating within the
control conditions set out in points (i), (ii)
and (iii), the strategy shall only be activated
exceptionally.
(b) Control conditions for
Stage IV engines:
(i) the atmospheric pressure
greater than or equal to 82,5 kPa;
(ii) the
ambient temperature within the following range:
— equal to or above 266 K (– 7 °C),
— less
than or equal to the temperature determined by the
following equation at the specified
atmospheric pressure: T
c
= –
0,4514 · (101,3 – p
b
) + 311,
where:
is the calculated ambient air
T
c
temperature, K and P
b
is the atmospheric pressure, kPa;
(iii)
the engine coolant temperature above 343 K (70
°C).
Where the auxiliary emission control
strategy is activated when the engine is operating
within the
control conditions set out in
points (i), (ii) and (iii), the strategy shall
only be activated when demon
strated to be
necessary for the purposes identified in Section
8.3.2.3. and approved by the Type
Approval
authority.
(c) Cold temperature operation
By derogation from the requirements of point
(b), an auxiliary emission control strategy may be
used on
a Stage IV engine equipped with
exhaust gas recirculation (EGR) when the ambient
temperature is below
275 K (2 °C) and if one
of the two following criteria is met:
(i)
intake manifold temperature is less than or equal
to the temperature defined by the following
equation: IMT
c
= P
IM
is the calculated intake
manifold temperature,
15,75 + 304,4, where:
IMT
c
K and P
IM
is the
absolute intake manifold pressure in kPa;
(ii)
engine coolant temperature is less than or equal
to the temperature defined by the following
equation: ECT
c
= P
IM
14,004 + 325,8, where:
is
the calculated engine coolant temperature,
ECT
c
K and P
IM
is the
absolute intake manifold pressure, kPa.’;
(3)
in Section 8.3.2.3, point (b) is replaced by the
following:
‘(b) for operational safety
reasons;’;
(4) the title of Section 8.4 is
replaced by the following:
‘Requirements on
NO
x
control measures for Stage
IIIB engines’;
(5) the following Sections 8.5,
8.6 and 8.7 are added:
‘8.5. Requirements on
NO
x
control measures for Stage IV
engines
8.5.1. The manufacturer shall provide
information that fully describes the functional
operational characteristics of
the NO
x
control measures using the documents
set out in Section 2 of Appendix 1 to Annex II and
in
Section 2 of Appendix 3 to Annex
II.
L 35384
EN
Official
Journal of the European Union 21.12.2012
8.5.2.
The engine emission control strategy shall be
operational under all environmental conditions
regularly
pertaining in the territory of the
Union, especially at low ambient temperatures.
This requirement is not
restricted to the
conditions under which a base emission control
strategy must be used as specified in
Section
8.3.2.2.
8.5.3. When a reagent is used, the
manufacturer shall demonstrate that the emission
of ammonia over the hot
NRTC or NRSC at the
type approval procedure does not exceed a mean
value of 10 ppm.
If reagent containers are
installed on or connected to a non-road mobile
machine, means for taking a
sample of the
reagent inside the containers must be included.
The sampling point must be easily accessible
without requiring the use of any specialised
tool or device.
8.5.4.
8.5.5. The type
approval shall be made conditional, in accordance
with Article 4(3), upon the following:
(a)
providing to each operator of non-road mobile
machinery written maintenance instructions;
(b) providing to the OEM installation
documents for the engine, inclusive of the
emission control system
that is part of the
approved engine type;
(c) providing to the OEM
instructions for an operator warning system, an
inducement system and (where
applicable)
reagent freeze protection;
(d) the application
of provisions on operator instruction,
installation documents, operator warning system,
inducement system and reagent freeze
protection that are set out in Appendix 1 to this
Annex.
8.6. Control area for stage IV
In accordance with paragraph 4.1.2.7 of this
Annex, for stage IV engines the emissions sampled
within the
control area defined in Annex I
Appendix 2 shall not exceed by more than 100 % the
limit values of the
emissions in table 4.1.2.6
of this Annex.
8.6.1. Demonstration
requirements
The technical service shall
select up to three random load and speed points
within the control area for
testing. The
technical service shall also determine a random
running order of the test points. The test shall
be run in accordance with the principal
requirements of the NRSC, but each test point
shall be evaluated
separately. Each test point
shall meet the limit values defined in Section
8.6.
8.6.2. Test requirements
The test
shall be carried out immediately after the
discrete mode test cycles as described in Annex
III.
However, where the manufacturer, pursuant
to point 1.2.1 of Annex III, chooses to use the
procedure of
Annex 4B to UNECE Regulation No
96.03 series of amendments the test shall be
carried out as follows:
(a) the test shall be
carried out immediately after the discrete mode
test cycles as described in points (a) to
(e)
of paragraph 7.8.1.2 of Annex 4B to UNECE
Regulation No 96.03 series of amendments but
before
the post test procedures (f) or after
the Ramped Modal Cycle (RMC) test in points (a) to
(d) of paragraph
7.8.2.2 of Annex 4B to UNECE
Regulation No 96.03 series of amendments but
before the post test
procedures (e) as
relevant;
(b) the tests shall be carried out
as required in points (b) to (e) of paragraph
7.8.1.2 of Annex 4B to UNECE
Regulation No
96.03 series of amendments using the multiple
filter method (one filter for each test
point)
for each of the three chosen test points;
(c)
a specific emission value shall be calculated (in
gkWh) for each test point;
(d) emissions
values may be calculated on a molar basis using
Appendix A.7 or on a mass basis using
Appendix
A.8, but should be consistent with the method used
for the discrete mode or RMC test;
(e) for
gaseous summation calculations the N
mode
shall be set to 1 and a weighting
factor of 1 shall be
used;
(f) for
particulate calculations use the multiple filter
method and for summation calculations N
mode
shall be
set to 1 and a
weighting factor of 1 shall be used.
8.7.
Verifying Emissions of Crankcase Gases for stage
IV engines
8.7.1. No crankcase emissions shall
be discharged directly into the ambient
atmosphere, with the exception given
in
paragraph 8.7.3.
EN
21.12.2012
Official Journal of the European Union L
35385
8.7.2. Engines may discharge crankcase
emissions into the exhaust upstream of any after
treatment device during
all operation.
8.7.3. Engines equipped with turbochargers,
pumps, blowers, or superchargers for air induction
may discharge
crankcase emissions to the
ambient atmosphere. In this case the crankcase
emissions shall be added to the
exhaust
emissions (either physically or mathematically)
during all emission testing in accordance with
paragraph 8.7.3.1 of this section.
8.7.3.1. Crankcase emissions
No crankcase
emissions shall be discharged directly into the
ambient atmosphere, with the following
exception: engines equipped with
turbochargers, pumps, blowers, or superchargers
for air induction may
discharge crankcase
emissions to the ambient atmosphere if the
emissions are added to the exhaust
emissions
(either physically or mathematically) during all
emission testing. Manufacturers taking
advantage of this exception shall install the
engines so that all crankcase emission can be
routed into
the emissions sampling system. For
the purpose of this paragraph, crankcase emissions
that are routed into
the exhaust upstream of
exhaust after treatment during all operation are
not considered to be discharged
directly into
the ambient atmosphere.
Open crankcase
emissions shall be routed into the exhaust system
for emission measurement, as follows:
(a) the
tubing materials shall be smooth-walled,
electrically conductive, and not reactive with
crankcase
emissions. Tube lengths shall be
minimised as far as possible;
(b) the number
of bends in the laboratory crankcase tubing shall
be minimised, and the radius of any
unavoidable bend shall be maximised;
(c)
the laboratory crankcase exhaust tubing shall meet
the engine manufacturer’s specifications for
crankcase back pressure;
(d) the crankcase
exhaust tubing shall connect into the raw exhaust
downstream of any after treatment
system,
downstream of any installed exhaust restriction,
and sufficiently upstream of any sample probes
to ensure complete mixing with the engine’s
exhaust before sampling. The crankcase exhaust
tube shall
extend into the free stream of
exhaust to avoid boundary-layer effects and to
promote mixing. The
crankcase exhaust tube’s
outlet may orient in any direction relative to the
raw exhaust flow.’;
(6) the following Section
9 is added:
‘9. SELECTION OF ENGINE POWER
CATEGORY
9.1. For the purposes of establishing
the conformity of variable speed engines defined
by Section 1.A.(i) and 1.A.(iv)
of this Annex
with the emission limits given in Section 4 of
this Annex they shall be allocated to power bands
on the basis of the highest value of the net
power measured in accordance with paragraph 2.4 of
Annex I.
9.2. For other engine types rated net
power shall be used.’;
(7) the following
Appendices 1 and 2 are added:
‘Appendix 1
Requirements to ensure the correct operation
of NO
x
control measures
1.
Introduction
This Annex sets out the
requirements to ensure the correct operation of
NO
x
control measures. It includes
requirements for engines that rely on the use
of a reagent in order to reduce emissions.
1.1. Definitions and abbreviations
“NO
x
Control Diagnostic
system (NCD)” means a system on-board the engine
which has the capability of:
(a) detecting a
NO
x
Control Malfunction;
(b)
identifying the likely cause of NO
x
control malfunctions by means of information
stored in computer
memory andor communicating
that information off-board.
L 35386
EN
Official Journal of the European
Union 21.12.2012
“NO
x
Control
Malfunction (NCM)” means an attempt to tamper with
the NO
x
control system of an
engine or a malfunction affecting that system
that might be due to tampering, that is considered
by this
Directive as requiring the activation
of a warning or an inducement system once
detected.
“Diagnostic trouble code (DTC)”
means a numeric or alphanumeric identifier which
identifies or labels a
NO
x
Control Malfunction.
“Confirmed and active
DTC” means a DTC that is stored during the time
the NCD system concludes that
a malfunction
exists.
“Scan-tool” means an external test
equipment used for off-board communication with
the NCD system.
“NCD engine family” means a
manufacturer’s grouping of engine systems having
common methods of
monitoringdiagnosing NCMs.
2. General requirements
The engine system
shall be equipped with a NO
x
Control Diagnostic system (NCD) able to
identify the
NO
x
control
malfunctions (NCMs) considered by this Annex. Any
engine system covered by this section
shall be
designed, constructed and installed so as to be
capable of meeting these requirements throughout
the normal life of the engine under normal
conditions of use. In achieving this objective it
is acceptable
that engines which have been
used in excess of the useful life period as
specified in Section 3.1 of
Appendix 5 to
Annex III to this Directive show some
deterioration in the performance and the
sensitivity
of the NO
x
Control Diagnostic system (NCD), such that the
thresholds specified in this Annex may be
exceeded before the warning andor inducement
systems are activated.
2.1. Required
information
2.1.1. If the emission control
system requires a reagent, the characteristics of
that reagent, including the type of
reagent,
information on concentration when the reagent is
in solution, operational temperature conditions
and reference to international standards for
composition and quality must be specified by the
manu
facturer, in Section 2.2.1.13 of Appendix
1 and in Section 2.2.1.13 of Appendix 3 to Annex
II.
Detailed written information fully
describing the functional operation
characteristics of the operator
warning system
in paragraph 4 and of the operator inducement
system in paragraph 5 shall be
provided to the
approval authority at the time of type-approval.
The manufacturer shall provide installation
documents that, when used by the OEM, will ensure
that the
engine, inclusive of the emission
control system that is part of the approved engine
type, when installed
in the machine, will
operate, in conjunction with the necessary
machinery parts, in a manner that will
comply
with the requirements of this Annex. This
documentation shall include the detailed technical
requirements and the provisions of the engine
system (software, hardware, and communication)
needed
for the correct installation of the
engine system in the machine.
2.1.2.
2.1.3.
2.2. Operating conditions
2.2.1. The NO
x
control
diagnostic system shall be operational at the
following conditions:
(a) ambient temperatures
between 266 K and 308 K (– 7 °C and 35 °C);
(b) all altitudes below 1 600 m;
(c)
engine coolant temperatures above 343 K (70 °C).
This section shall not apply in the case of
monitoring for reagent level in the storage tank
where
monitoring shall be conducted under all
conditions where measurement is technically
feasible (for
instance, under all conditions
when a liquid reagent is not frozen).
2.3.
Reagent freeze protection
2.3.1. It is
permitted to use a heated or a non-heated reagent
tank and dosing system. A heated system shall
meet the requirements of paragraph 2.3.2. A
non-heated system shall meet the requirements of
paragraph
2.3.3.
2.3.1.1. The use of a
non-heated reagent tank and dosing system shall be
indicated in the written instructions to
the
owner of the machine.
2.3.2. Reagent tank and
dosing system
2.3.2.1. If the reagent has
frozen, the reagent shall be available for use
within a maximum of 70 minutes after the
start
of the engine at 266 K (– 7 °C) ambient
temperature.
EN
21.12.2012
Official Journal of the European Union L
35387
2.3.2.2. Design criteria for a heated
system
A heated system shall be so designed
that it meets the performance requirements set out
in this section
when tested using the
procedure defined.
2.3.2.2.1. The reagent tank
and dosing system shall be soaked at 255 K (– 18
°C) for 72 hours or until the reagent
becomes
solid, whichever occurs first.
2.3.2.2.2.
After the soak period in paragraph 2.3.2.2.1, the
machineengine shall be started and operated at 266
K
(– 7 °C) ambient temperature or lower as
follows:
(a) 10 to 20 minutes idling,
(b)
followed by up to 50 minutes at no more than 40
per cent of rated load.
2.3.2.2.3. At the
conclusion of the test procedure in paragraph
2.3.2.2.2, the reagent dosing system shall be
fully
functional.
2.3.2.3. Evaluation of
the design criteria may be performed in a cold
chamber test cell using an entire machine or
parts representative of those to be installed
on a machine or based on field tests.
Activation of the operator warning and
inducement system for a non-heated system 2.3.3.
2.3.3.1. The operator warning system described
in paragraph 4 shall be activated if no reagent
dosing occurs at an
ambient temperature ≤ 266
K (– 7 °C).
2.3.3.2. The severe inducement
system described in paragraph 5.4 shall be
activated if no reagent dosing occurs
within a
maximum of 70 minutes after engine start at an
ambient temperature ≤ 266 K (– 7 °C).
2.4.
Diagnostic requirements
2.4.1. The NO
x
Control Diagnostic system (NCD)
shall be able to identify the NO
x
control malfunctions (NCMs)
considered by
this Annex by means of Diagnostic Trouble Codes
(DTCs) stored in the computer memory
and to
communicate that information off-board upon
request.
2.4.2. Requirements for recording
Diagnostic Trouble Codes (DTCs)
2.4.2.1. The
NCD system shall record a DTC for each distinct
NO
x
Control Malfunction (NCM).
2.4.2.2. The NCD system shall conclude within
60 minutes of engine operation whether a
detectable malfunction
is present. At this
time, a “confirmed and active” DTC shall be stored
and the warning system be activated
according
to paragraph 4.
2.4.2.3. In cases where more
than 60 minutes running time is required for the
monitors to accurately detect and
confirm a
NCM (e.g. monitors using statistical models or
with respect to fluid consumption on the
machine), the Approval Authority may permit a
longer period for monitoring provided the
manufacturer
justifies the need for the longer
period (for example by technical rationale,
experimental results, in-house
experience,
etc.).
2.4.3. Requirements for erasing
Diagnostic trouble codes (DTCs):
(a) DTCs
shall not be erased by the NCD system itself from
the computer memory until the failure
related
to that DTC has been remedied;
(b) the NCD
system may erase all the DTCs upon request of a
proprietary scan or maintenance tool that
is
provided by the engine manufacturer upon request,
or using a pass code provided by the engine
manufacturer.
2.4.4. An NCD system shall
not be programmed or otherwise designed to
partially or totally deactivate based on
age
of the machine during the actual life of the
engine, nor shall the system contain any algorithm
or
strategy designed to reduce the
effectiveness of the NCD system over time.
2.4.5. Any reprogrammable computer codes or
operating parameters of the NCD system shall be
resistant to
tampering.
2.4.6. NCD engine
family
The manufacturer is responsible for
determining the composition of an NCD engine
family. Grouping
engine systems within an NCD
engine family shall be based on good engineering
judgement and be
subject to approval by the
Approval Authority.
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Engines that do not belong to the
same engine family may still belong to the same
NCD engine family.
2.4.6.1. Parameters
defining an NCD engine family
An NCD engine
family is characterised by basic design parameters
that shall be common to engine
systems within
the family.
In order that engine systems are
considered to belong to the same NCD engine
family, the following list
of basic parameters
shall be similar:
(a) emission control
systems;
(b) methods of NCD monitoring;
(c) criteria for NCD monitoring;
(d)
monitoring parameters (e.g. frequency).
These
similarities shall be demonstrated by the
manufacturer by means of relevant engineering
demon
stration or other appropriate procedures
and subject to the approval of the Approval
Authority.
The manufacturer may request
approval by the Approval Authority of minor
differences in the methods
of
monitoringdiagnosing the NCD system due to engine
system configuration variation, when these
methods are considered similar by the
manufacturer and they differ only in order to
match specific
characteristics of the
components under consideration (for example size,
exhaust flow, etc.); or their
similarities are
based on good engineering judgement.
3.
Maintenance requirements
3.1. The manufacturer
shall furnish or cause to be furnished to all
owners of new engines or machines written
instructions about the emission control system
and its correct operation.
These instructions
shall state that if the emission control system is
not functioning correctly, the operator
will
be informed of a problem by the operator warning
system and that activation of the operator
inducement system as a consequence of ignoring
this warning will result in the machine being
unable
to conduct its mission.
3.2. The
instructions shall indicate requirements for the
proper use and maintenance of engines in order to
maintain their emissions performance,
including where relevant the proper use of
consumable reagents.
3.3. The instructions
shall be written in a clear and non-technical
manner using the same language as is used
in
the operator’s manual on the non-road mobile
machinery or engine.
3.4. The instructions
shall specify whether consumable reagents have to
be refilled by the operator between
normal
maintenance intervals. The instructions shall also
specify the required reagent quality. They shall
indicate how the operator should refill the
reagent tank. The information shall also indicate
a likely rate of
reagent consumption for the
engine type and how often it should be
replenished.
The instructions shall state that
use of, and refilling of, a required reagent of
the correct specifications is
essential in
order for the engine to comply with the
requirements for the issuing of the type approval
for
that engine type.
The instructions
shall explain how the operator warning and
inducement systems work. In addition, the
consequences, in terms of performance and
fault logging, of ignoring the warning system and
not
replenishing the reagent or rectifying the
problem shall be explained.
3.5.
3.6.
4. Operator warning system
4.1. The
machine shall include an operator warning system
using visual alarms that informs the operator
when a low reagent level, incorrect reagent
quality, interruption of dosing or a malfunction
of the type
specified in paragraph 9 has been
detected that will lead to activation of the
operator inducement system
if not rectified in
a timely manner. The warning system shall remain
active when the operator inducement
system
described in paragraph 5 has been activated.
4.2. The warning shall not be the same as the
warning used for the purposes of signalling a
malfunction or
other engine maintenance,
though it may use the same warning system.
The
operator warning system may consist of one or more
lamps, or display short messages, which may
include, for example, messages indicating
clearly:
4.3.
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— the remaining time before activation of
the low-level andor severe inducements,
— the
amount of low-level andor severe inducement, for
example the amount of torque reduction,
— the
conditions under which machine disablement can be
cleared.
Where messages are displayed, the
system used for displaying these messages may be
the same as the one
used for other maintenance
purposes.
4.4.
4.5.
At the choice of
the manufacturer, the warning system may include
an audible component to alert the
operator.
The cancelling of audible warnings by the operator
is permitted.
The operator warning system
shall be activated as specified in paragraphs
2.3.3.1, 6.2, 7.2, 8.4, and 9.3
respectively.
4.6. The operator warning system shall be
deactivated when the conditions for its activation
have ceased to
exist. The operator warning
system shall not be automatically deactivated
without the reason for its
activation having
been remedied.
4.7.
4.8.
4.9.
The
warning system may be temporarily interrupted by
other warning signals providing important safety
related messages.
Details of the operator
warning system activation and deactivation
procedures are described in Section 11.
As
part of the application for type-approval under
this Directive, the manufacturer shall demonstrate
the
operation of the operator warning system,
as specified in Section 11.
5. Operator
inducement system
5.1.
5.1.1.
The
machine shall incorporate an operator inducement
system based on one of the following principles:
a two-stage inducement system starting with a
low-level inducement (performance restriction)
followed by
a severe inducement (effective
disablement of machine operation);
5.1.2. a
one-stage severe inducement system (effective
disablement of machine operation) activated under
the
conditions of a low-level inducement
system as specified in paragraphs 6.3.1, 7.3.1,
8.4.1, and 9.4.1.
5.2. Upon prior approval of
the type approval authority, the engine may be
fitted with a means to disable the
operator
inducement during an emergency declared by a
national or regional government, their
emergency services or their armed services.
5.3. Low-level inducement system
5.3.1.
The low-level inducement system shall be activated
after any of the conditions specified in
paragraphs
6.3.1, 7.3.1, 8.4.1, and 9.4.1 has
occurred.
5.3.2. The low-level inducement
system shall gradually reduce the maximum
available engine torque across the
engine
speed range by at least 25 per cent between the
peak torque speed and the governor breakpoint as
shown in Figure 1. The rate of torque
reduction shall be a minimum of 1 % per minute.
5.3.3. Other inducement measures that are
demonstrated to the type approval authority as
having the same or
greater level of severity
may be used.
Figure 1
Low-level inducement
torque reduction scheme
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5.4. Severe inducement system
5.4.1. The severe inducement system shall be
activated after any of the conditions specified in
paragraphs
2.3.3.2, 6.3.2, 7.3.2, 8.4.2, and
9.4.2 has occurred.
5.4.2. The severe
inducement system shall reduce the machine’s
utility to a level that is sufficiently onerous as
to
cause the operator to remedy any problems
related to Sections 6 to 9. The following
strategies are
acceptable:
Engine torque
between the peak torque speed and the governor
breakpoint shall be gradually reduced
from the
low-level inducement torque in Figure 1 by a
minimum of 1 per cent per minute to 50 per cent
of maximum torque or lower and engine speed
shall be gradually reduced to 60 per cent of rated
speed
or lower within the same time period as
the torque reduction, as shown in Figure 2.
Figure 2
Severe inducement torque
reduction scheme
5.4.2.1.
5.4.2.2.
Other inducement measures that are demonstrated to
the type approval authority as having the same or
greater level of severity may be used.
5.5. In order to account for safety concerns
and to allow for self-healing diagnostics, use of
an inducement
override function for releasing
full engine power is permitted provided it
—
is active for no longer than 30 minutes, and
—
is limited to three activations during each period
that the operator inducement system is active.
5.6. The operator inducement system shall be
deactivated when the conditions for its activation
have ceased to
exist. The operator inducement
system shall not be automatically deactivated
without the reason for its
activation having
been remedied.
5.7. Details of the operator
inducement system activation and deactivation
procedures are described in
Section 11.
5.8. As part of the application for type-
approval under this Directive, the manufacturer
shall demonstrate the
operation of the
operator inducement system, as specified in
Section 11.
6. Reagent availability
6.1.
Reagent level indicator
The machine shall
include an indicator that clearly informs the
operator of the level of reagent in the
reagent storage tank. The minimum acceptable
performance level for the reagent indicator is
that it shall
continuously indicate the
reagent level whilst the operator warning system
referred to in paragraph 4 is
activated. The
reagent indicator may be in the form of an
analogue or digital display, and may show the
level as a proportion of the full tank
capacity, the amount of remaining reagent, or the
estimated
operating hours remaining.
6.2.
Activation of the operator warning system
6.2.1. The operator warning system specified
in paragraph 4 shall be activated when the level
of reagent goes
below 10 % of the capacity of
the reagent tank or a higher percentage at the
choice of the manufacturer.
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6.2.2. The warning provided shall
be sufficiently clear, in conjunction with the
reagent indicator, for the
operator to
understand that the reagent level is low. When the
warning system includes a message
display
system, the visual warning shall display a message
indicating a low level of reagent (for
example
“urea level low”, “AdBlue level low”, or “reagent
low”).
6.2.3. The operator warning system does
not initially need to be continuously activated
(for example a message
does not need to be
continuously displayed), however activation shall
escalate in intensity so that it
becomes
continuous as the level of the reagent approaches
empty and the point where the operator
inducement system will come into effect is
approached (for example frequency at which a lamp
flashes). It
shall culminate in an operator
notification at a level that is at the choice of
the manufacturer, but
sufficiently more
noticeable at the point where the operator
inducement system in paragraph 6.3
comes into
effect than when it was first activated.
The
continuous warning shall not be easily disabled or
ignored. When the warning system includes a
message display system, an explicit message
shall be displayed (for example “fill up urea”,
“fill up AdBlue”,
or “fill up reagent”). The
continuous warning may be temporarily interrupted
by other warning signals
providing important
safety related messages.
It shall not be
possible to turn off the operating warning system
until the reagent has been replenished to
a
level not requiring its activation.
6.2.4.
6.2.5.
6.3. Activation of the operator
inducement system
6.3.1. The low-level
inducement system described in paragraph 5.3 shall
be activated if the reagent tank level
goes
below 2,5 % of its nominally full capacity or a
higher percentage at the choice of the
manufacturer.
6.3.2. The severe inducement
system described in paragraph 5.4 shall be
activated if the reagent tank is empty
(that
is, when the dosing system is unable to draw
further reagent from the tank) or at any level
below
2,5 % of its nominally full capacity at
the discretion of the manufacturer.
6.3.3.
Except to the extent permitted by paragraph 5.5,
it shall not be possible to turn off the low-level
or severe
inducement system until the reagent
has been replenished to a level not requiring
their respective
activation.
7. Reagent
quality monitoring
7.1. The engine or
machine shall include a means of determining the
presence of an incorrect reagent on
board a
machine.
7.1.1. The manufacturer shall specify
a minimum acceptable reagent concentration CDmin,
which results in
tailpipe NO
x
emissions not exceeding a threshold of 0,9
gkWh.
7.1.1.1. The correct value of CDmin
shall be demonstrated during type approval by the
procedure defined in
Section 12 and recorded
in the extended documentation package as specified
in Section 8 of Annex I.
7.1.2. Any reagent
concentration lower than CDmin shall be detected
and be regarded, for the purpose of
Section
7.1, as being incorrect reagent.
A specific
counter (“the reagent quality counter”) shall be
attributed to the reagent quality. The reagent
quality counter shall count the number of
engine operating hours with an incorrect reagent.
Optionally, the manufacturer may group the
reagent quality failure together with one or more
of the
failures listed in Sections 8 and 9
into a single counter.
Details of the reagent
quality counter activation and deactivation
criteria and mechanisms are described in
Section 11.
7.1.3.
7.1.3.1.
7.1.4.
7.2. Activation of the operator warning system
When the monitoring system confirms that the
reagent quality is incorrect, the operator warning
system
described in paragraph 4 shall be
activated. When the warning system includes a
message display system,
it shall display a
message indicating the reason of the warning (for
example “incorrect urea detected”,
“incorrect
AdBlue detected”, or “incorrect reagent
detected”).
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7.3. Activation of the operator
inducement system
7.3.1. The low-level
inducement system described in paragraph 5.3 shall
be activated if the reagent quality is not
rectified within a maximum of 10 engine
operating hours after the activation of the
operator warning
system described in paragraph
7.2.
7.3.2. The severe inducement system
described in paragraph 5.4 shall be activated if
the reagent quality is not
rectified within a
maximum of 20 engine operating hours after the
activation of the operator warning
system in
described paragraph 7.2.
7.3.3. The number of
hours prior to activation of the inducement
systems shall be reduced in case of a repetitive
occurrence of the malfunction according to the
mechanism described in Section 11.
8. Reagent
dosing activity
8.1. The engine shall include
a means of determining interruption of dosing.
8.2. Reagent dosing activity counter
8.2.1. A specific counter shall be attributed
to the dosing activity (the “dosing activity
counter”). The counter
shall count the number
of engine operating hours which occur with an
interruption of the reagent dosing
activity.
This is not required where such interruption is
demanded by the engine ECU because the
machine
operating conditions are such that the machine’s
emission performance does not require
reagent
dosing.
8.2.1.1. Optionally, the manufacturer
may group the reagent dosing failure together with
one or more of the
failures listed in Sections
7 and 9 into a single counter.
8.2.2. Details
of the reagent dosing activity counter activation
and deactivation criteria and mechanisms are
described in Section 11.
8.3. Activation
of the operator warning system
The operator
warning system described in paragraph 4 shall be
activated in the case of interruption of
dosing which sets the dosing activity counter
in accordance with paragraph 8.2.1. When the
warning
system includes a message display
system, it shall display a message indicating the
reason of the warning
(e.g. “urea dosing
malfunction”, “AdBlue dosing malfunction”, or
“reagent dosing malfunction”).
8.4. Activation
of the operator inducement system
8.4.1. The
low-level inducement system described in paragraph
5.3 shall be activated if an interruption in
reagent dosing is not rectified within a
maximum of 10 engine operating hours after the
activation of
the operator warning system in
paragraph 8.3.
8.4.2. The severe inducement
system described in paragraph 5.4 shall be
activated if an interruption in reagent
dosing
is not rectified within a maximum of 20 engine
operating hours after the activation of the
operator warning system in paragraph 8.3.
8.4.3. The number of hours prior to activation
of the inducement systems shall be reduced in case
of a repetitive
occurrence of the malfunction
according to the mechanism described in Section
11.
9. Monitoring failures that may be
attributed to tampering
9.1. In addition to
the level of reagent in the reagent tank, the
reagent quality, and the interruption of dosing,
the following failures shall be monitored
because they may be attributed to tampering:
(i) impeded EGR valve;
(ii) failures of
the NO
x
Control Diagnostic (NCD)
system, as described in paragraph 9.2.1.
9.2.
Monitoring requirements
9.2.1. The NO
x
Control Diagnostic (NCD) system
shall be monitored for electrical failures and for
removal or
deactivation of any sensor that
prevents it from diagnosing any other failures
mentioned in paragraphs 6
to 8 (component
monitoring).
A non-exhaustive list of sensors
that affect the diagnostic capability are those
directly measuring NO
x
concentration, urea quality sensors, ambient
sensors and sensors used for monitoring reagent
dosing
activity, reagent level, or reagent
consumption.
9.2.2. EGR valve counter
9.2.2.1. A specific counter shall be
attributed to an impeded EGR valve. The EGR valve
counter shall count the
number of engine
operating hours when the DTC associated to an
impeded EGR valve is confirmed to be
active.
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9.2.2.1.1. Optionally, the manufacturer
may group the impeded EGR valve failure together
with one or more of the
failures listed in
Sections 7, 8 and 9.2.3 into a single counter.
9.2.2.2. Details of the EGR valve counter
activation and deactivation criteria and
mechanisms are described in
Section 11.
9.2.3. NCD system counter(s)
9.2.3.1. A
specific counter shall be attributed to each of
the monitoring failures considered in paragraph
9.1 (ii).
The NCD system counters shall count
the number of engine operating hours when the DTC
associated to
a malfunction of the NCD system
is confirmed to be active. Grouping of several
faults into a single
counter is permitted.
9.2.3.1.1. Optionally, the manufacturer may
group the NCD system failure together with one or
more of the failures
listed in Sections 7, 8
and 9.2.2 into a single counter.
9.2.3.2.
Details of the NCD system counter(s) activation
and deactivation criteria and mechanisms are
described in
Section 11.
9.3. Activation
of the operator warning system
The operator
warning system described in paragraph 4 shall be
activated in case any of the failures
specified in paragraph 9.1 occur, and shall
indicate that an urgent repair is required. When
the warning
system includes a message display
system, it shall display a message indicating the
reason of the warning
(for example “reagent
dosing valve disconnected”, or “critical emission
failure”).
9.4. Activation of the operator
inducement system
9.4.1. The low-level
inducement system described in paragraph 5.3 shall
be activated if a failure specified in
paragraph 9.1 is not rectified within a
maximum of 36 engine operating hours after the
activation of the
operator warning system in
paragraph 9.3.
9.4.2. The severe inducement
system described in paragraph 5.4 shall be
activated if a failure specified in
paragraph
9.1 is not rectified within a maximum of 100
engine operating hours after the activation of
the operator warning system in paragraph 9.3.
9.4.3.
9.5.
The number of hours prior
to activation of the inducement systems shall be
reduced in case of a repetitive
occurrence of
the malfunction according to the mechanism
described in Section 11.
As an alternative to
the requirements in paragraph 9.2, the
manufacturer may use a NO
x
sensor
located in
the exhaust gas. In this case,
— the NO
x
value shall not
exceed a threshold of 0,9 gkWh,
— use of a
single failure “high NO
x
— root
cause unknown” may be used,
— Section 9.4.1
shall read “within 10 engine hours”,
— Section
9.4.2 shall read “within 20 engine hours”.
10.
Demonstration requirements
10.1.
General
The compliance to the requirements
of this Annex shall be demonstrated during type-
approval by
performing, as illustrated in
Table 1 and specified in this section:
(a) a
demonstration of the warning system activation;
(b) a demonstration of the low level
inducement system activation, if applicable;
(c) a demonstration of the severe inducement
system activation.
Table 1
Illustration of
the content of the demonstration process according
to the provisions in Sections
10.3 and 10.4 of
this Appendix
Mechanism Demonstration
elements
Warning system activation — Two
activation tests (incl. lack of reagent)
specified in Section 10.3 of
—
Supplementary demonstration elements, as
appropriate
this Appendix
Low-level
inducement
— Two activation tests (incl. lack
of reagent)
activation specified in Section —
Supplementary demonstration elements, as
appropriate
10.4 of this Appendix — One torque
reduction test
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Mechanism Demonstration elements
Severe inducement activation — Two activation
tests (incl. lack of reagent)
specified in
Section 10.4.6 of
— Supplementary
demonstration elements, as appropriate
this
Appendix
10.2. Engine families And NCD engine
families
The compliance of an engine family or
an NCD engine family with the requirements of this
Section 10
may be demonstrated by testing one
of the members of the considered family, provided
the manufacturer
demonstrates to the approval
authority that the monitoring systems necessary
for complying with the
requirements of this
Annex are similar within the family.
10.2.1.
The demonstration that the monitoring systems for
other members of the NCD family are similar may be
performed by presenting to the approval
authorities such elements as algorithms,
functional analyses, etc.
10.2.2. The test
engine is selected by the manufacturer in
agreement with the approval authority. It may or
may
not be the parent engine of the considered
family.
10.2.3. In the case where engines of
an engine family belong to an NCD engine family
that has already been
type-approved according
to paragraph 10.2.1 (Figure 3), the compliance of
that engine family is deemed
to be
demonstrated without further testing, provided the
manufacturer demonstrates to the authority that
the monitoring systems necessary for complying
with the requirements of this Annex are similar
within
the considered engine and NCD engine
families.
Figure 3
Previously
demonstrated conformity of an NCD engine family ConformityofEngine
family1isconsidered
asd
emonstrated
Engine
family1
ConformityofNC
Denginefamily1
hasbeendemonstrated
forEngine
family2
Engine
family2
NCDenginefamily110.3. Demonstration of the warning system
activation
10.3.1. The compliance of the
warning system activation shall be demonstrated by
performing two tests: lack of
reagent, and one
failure category considered in Section 7 to 9 of
this Annex.
10.3.2. Selection of the failures
to be tested
10.3.2.1. For the purpose of
demonstrating the activation of the warning system
in case of a wrong reagent quality,
a reagent
shall be selected with a dilution of the active
ingredient at least as dilute as that communicated
by the manufacturer according to the
requirements of Section 7 of this
Annex
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10.3.2.2.
For the purpose of demonstrating the activation of
the warning system in case of failures that may be
attributed to tampering, and are defined in
Section 9 of this Annex the selection shall be
performed
according to the following
requirements:
10.3.2.2.1. The manufacturer
shall provide the approval authority with a list
of such potential failures.
10.3.2.2.2. The
failure to be considered in the test shall be
selected by the approval authority from this list
referred to
in Section 10.3.2.2.1.
10.3.3.
Demonstration
10.3.3.1. For the purpose of
this demonstration, a separate test shall be
performed for each of the failures
considered
in Section 10.3.1.
10.3.3.2. During a test, no
failure shall be present other than the one
addressed by the test.
10.3.3.3. Prior to
starting a test, all DTC shall have been erased.
10.3.3.4. At the request of the manufacturer,
and with the agreement of the approval authority,
the failures subject
to testing may be
simulated.
10.3.3.5. Detection of failures
other than lack of reagent
For failures other
than lack of reagent, once the failure installed
or simulated, the detection of that failure
shall be performed as follows:
10.3.3.5.1.
The NCD system shall respond to the introduction
of a failure selected as appropriate by the type
approval authority in accordance to the
provisions of this Appendix. This is considered to
be demon
strated if activation occurs within
two consecutive NCD test-cycles according to
paragraph 10.3.3.7 of
this Appendix.
When
it has been specified in the monitoring
description and agreed by the Approval Authority
that a
specific monitor needs more than two
NCD test-cycles to complete its monitoring, the
number of NCD
test-cycles may be increased to
three NCD test-cycles.
Each individual NCD
test-cycle in the demonstration test may be
separated by an engine shut-off. The
time
until the next start-up shall take into
consideration any monitoring that may occur after
engine shut-
off and any necessary condition
that must exist for monitoring to occur at the
next start-up.
10.3.3.5.2. The demonstration
of the warning system activation is deemed to be
accomplished if, at the end of each
demonstration test performed according to
Section 10.3.2.1, the warning system has been
properly
activated and the DTC for the
selected failure has got the “confirmed and
active” status.
10.3.3.6. Detection in case of
lack of reagent
For the purpose of
demonstrating the activation of the warning system
in case of lack of reagent, the
engine system
shall be operated over one or more NCD test cycles
at the discretion of the manufacturer.
10.3.3.6.1. The demonstration shall start with
a level of reagent in the tank to be agreed
between the manufacturer
and the approval
authority but representing not less than 10 per
cent of the nominal capacity of the tank.
10.3.3.6.2. The warning system is deemed to
have performed in the correct manner if the
following conditions are
met simultaneously:
(a) the warning system has been activated with
a reagent availability greater or equal to 10 per
cent of
the capacity of the reagent tank, and
(b) the “continuous” warning system has been
activated with a reagent availability greater or
equal to the
value declared by the
manufacturer according to the provisions of
Section 6 of this Annex.
10.3.3.7. NCD test
cycle
10.3.3.7.1. The NCD test cycle
considered in this Section 10 for demonstrating
the correct performance of the NCD
system is
the hot NRTC cycle.
10.3.3.7.2. On request of
the manufacturer and with approval of the Approval
Authority, an alternative NCD test-
cycle can
be used (e.g. the NRSC) for a specific monitor.
The request shall contain elements (technical
considerations, simulation, test results,
etc.) demonstrating:
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(a) the requested test-cycle results
in a monitor that will run in real world driving,
and
(b) the applicable NCD test-cycle
specified in paragraph 10.3.3.7.1 is shown to be
less appropriate for the
considered
monitoring.
10.3.4. The demonstration of the
warning system activation is deemed to be
accomplished if, at the end of each
demonstration test performed according to
Section 10.3.3, the warning system has been
properly
activated.
10.4. Demonstration of
the inducement system activation
10.4.1.
The demonstration of the inducement system
activation shall be done by tests performed on an
engine
test bench.
10.4.1.1. Any
components or subsystems not physically mounted on
the engine system, such as, but not limited to,
ambient temperature sensors, level sensors,
and operator warning and information systems, that
are
required in order to perform the
demonstrations shall be connected to the engine
system for that
purpose, or shall be
simulated, to the satisfaction of the approval
authority.
10.4.1.2. If the manufacturer
chooses, and subject to the agreement of the
approval authority, the demonstration
tests
may be performed on a complete machine or
machinery either by mounting the machine on a
suitable test bed or by running it on a test
track under controlled conditions.
10.4.2. The
test sequence shall demonstrate the activation of
the inducement system in case of lack of reagent
and in case of one of the failures defined in
Sections 7, 8, or 9 of this Annex.
10.4.3. For
the purpose of this demonstration:
(a) the
approval authority shall select, in addition to
the lack of reagent, one of the failures defined
in
Sections 7, 8 or 9 of this Annex that has
been previously used in the demonstration of the
warning
system activation;
(b) the
manufacturer shall, in agreement with the approval
authority, be permitted to accelerate the test
by simulating the achievement of a certain
number of operating hours;
(c) the achievement
of the torque reduction required for low-level
inducement may be demonstrated at
the same
time as the general engine performance approval
process performed in accordance with this
Directive. Separate torque measurement during
the inducement system demonstration is not
required
in this case;
(d) the severe
inducement shall be demonstrated according to the
requirements of Section 10.4.6 of this
Appendix.
10.4.4. The manufacturer shall,
in addition, demonstrate the operation of the
inducement system under those
failure
conditions defined in Sections 7, 8 or 9 of this
Annex which have not been chosen for use in
demonstration tests described in Sections
10.4.1 to 10.4.3.
These additional
demonstrations may be performed by presentation to
the approval authority of a
technical case
using evidence such as algorithms, functional
analyses, and the result of previous tests.
10.4.4.1. These additional demonstrations
shall in particular demonstrate to the
satisfaction of the approval
authority the
inclusion of the correct torque reduction
mechanism in the engine ECU.
10.4.5.
Demonstration test of the low level inducement
system
10.4.5.1. This demonstration starts
when the warning system or when appropriate
“continuous” warning system
has been activated
as a result of the detection of a failure selected
by the approval authority.
10.4.5.2. When the
system is being checked for its reaction to the
case of lack of reagent in the tank, the engine
system shall be run until the reagent
availability has reached a value of 2,5 per cent
of the nominal full
capacity of the tank or
the value declared by the manufacturer in
accordance with Section 6.3.1 of this
Annex at
which the low-level inducement system is intended
to operate.
10.4.5.2.1. The manufacturer may,
with the agreement of the approval authority,
simulate continuous running by
extracting
reagent from the tank, either whilst the engine is
running or is stopped.
10.4.5.3. When the
system is checked for its reaction in the case of
a failure other than a lack of reagent in the
tank, the engine system shall be run for the
relevant number of operating hours indicated in
Table 3 of
this Appendix or, at the choice of
the manufacturer, until the relevant counter has
reached the value at
which the low-level
inducement system is activated.
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10.4.5.4. The demonstration of
the low level inducement system shall be deemed to
be accomplished if, at the end
of each
demonstration test performed according to Sections
10.4.5.2 and 10.4.5.3, the manufacturer has
demonstrated to the approval authority that
the engine ECU has activated the torque reduction
mech
anism.
10.4.6. Demonstration test of
the severe inducement system
10.4.6.1. This
demonstration shall start from a condition where
the low-level inducement system has been
previously activated and may be performed as a
continuation of the tests undertaken to
demonstrate
the low-level inducement system.
10.4.6.2. When the system is checked for its
reaction in the case of lack of reagent in the
tank, the engine system
shall be run until the
reagent tank is empty, or has reached the level
below 2,5 per cent of the nominal
full
capacity of the tank at which the manufacturer has
declared to activate the severe inducement system.
10.4.6.2.1. The manufacturer may, with the
agreement of the approval authority, simulate
continuous running by
extracting reagent from
the tank, either whilst the engine is running or
is stopped.
10.4.6.3. When the system is
checked for its reaction in the case of a failure
that is not a lack of reagent in the
tank, the
engine system shall then be run for the relevant
number of operating hours indicated in Table 3
of this Appendix or, at the choice of the
manufacturer, until the relevant counter has
reached the value at
which the severe
inducement system is activated.
10.4.6.4. The
demonstration of the severe inducement system
shall be deemed to be accomplished if, at the end
of
each demonstration test performed according
to paragraphs 10.4.6.2 and 10.4.6.3, the
manufacturer has
demonstrated to the type-
approval authority that the severe inducement
mechanism considered in this
Annex has been
activated.
10.4.7. Alternatively, if the
manufacturer chooses, and subject to the agreement
of the approval authority, the
demonstration
of the inducement mechanisms may be performed on a
complete machine in accordance
with the
requirements of Section 5.4, either by mounting
the machine on a suitable test bed or by
running it on a test track under controlled
conditions.
10.4.7.1. The machine shall be
operated until the counter associated with the
selected failure has reached the
relevant
number of operating hours indicated in Table 3 of
this Appendix or, as appropriate, until either
the reagent tank is empty or, has reached the
level below 2,5 per cent of the nominal full
capacity of the
tank at which the manufacturer
has chosen to activate the severe inducement
system.
11. Description of the operator
warning and inducement activation and deactivation
mechanisms
11.1. To complement the
requirements specified in this Annex concerning
the warning and inducement
activation and
deactivation mechanisms, this Section 11 specifies
the technical requirements for an
implementation of those activation and
deactivation mechanisms.
11.2. Activation and
deactivation mechanisms of the warning system
11.2.1. The operator warning system shall be
activated when the diagnostic trouble code (DTC)
associated with a
NCM justifying its
activation has the status defined in Table 2 of
this Appendix.
Table 2
Activation
of the operator warning system
Failure
type DTC
status for activation of the warning
system
Poor reagent quality confirmed and
active
Interruption of dosing confirmed and
active
Impeded EGR valve confirmed and active
Malfunction of the monitoring system confirmed
and active
NO
x
threshold, if
applicable confirmed and active
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11.2.2. The operator warning
system shall be deactivated when the diagnostic
system concludes that the
malfunction relevant
to that warning is no longer present or when the
information including DTCs
relative to the
failures justifying its activation is erased by a
scan tool.
11.2.2.1. Requirements for erasing
“NO
x
control information”
11.2.2.1.1. Erasingresetting “NO
x
control information” by a scan-tool
On
request of the scan tool, the following data shall
be erased or reset to the value specified in this
Appendix from the computer memory (see Table
3).
Table 3
Erasingresetting “NO
x
control information” by a scan-
tool
NO
x
control
information Erasable Resetable
All DTCs
The value of the counter with the highest
number of engine operating
hours
The
number of engine operating hours from the NCD
counter(s)
X
X
X
11.2.2.1.2.
NO
x
control information shall not
be erased by disconnection of the machine’s
battery(s).
11.2.2.1.3. The erasing of “NO
x
control information” shall only be
possible under “engine-off” conditions.
11.2.2.1.4. When “NO
x
control
information” including DTCs are erased, any
counter reading associated with these
failures
and which is specified in this Annex shall not be
erased, but reset to the value specified in the
appropriate section of this Annex.
11.3.
Activation and deactivation mechanism of the
operator inducement system
11.3.1. The
operator inducement system shall be activated when
the warning system is active and the counter
relevant to the type of NCM justifying its
activation has reached the value specified in
Table 4 of this
Appendix.
The operator
inducement system shall be deactivated when the
system no longer detects a malfunction
justifying its activation, or if the
information including the DTCs relative to the
NCMs justifying its
activation has been erased
by a scan tool or maintenance tool.
11.3.2.
11.3.3. The operator warning and inducement
systems shall be immediately activated or
deactivated as appro
priate according to the
provisions of Section 6 of this Annex after
assessment of the reagent quantity in
the
reagent tank. In that case, the activation or
deactivation mechanisms shall not depend upon the
status
of any associated DTC.
11.4.
Counter mechanism
11.4.1. General
11.4.1.1. To comply with the requirements of
this Annex, the system shall contain at least four
counters to record
the number of hours during
which the engine has been operated while the
system has detected any of the
following:
(a) an incorrect reagent quality;
(b) an
interruption of reagent dosing activity;
(c)
an impeded EGR valve;
(d) a failure of the NCD
system according to Section 9.1(ii) of this Annex.
11.4.1.1.1. Optionally, the manufacturer may
use one or more counters for grouping the failures
indicated in Section
11.4.1.1.
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Official Journal of the European Union L
35399
11.4.1.2. Each of the counters shall
count up to the maximum value provided in a 2 byte
counter with 1 hour
resolution and hold that
value unless the conditions allowing the counter
to be reset to zero are met.
11.4.1.3. A
manufacturer may use a single or multiple NCD
system counters. A single counter may accumulate
the
number of hours of two or more different
malfunctions relevant to that type of counter,
none of them
having reached the time the
single counter indicates.
11.4.1.3.1. When the
manufacturer decides to use multiple NCD system
counters, the system shall be capable of
assigning a specific monitoring system counter
to each malfunction relevant according to this
Annex to
that type of counters.
11.4.2.
Principle of counters mechanism
11.4.2.1. Each
of the counters shall operate as follows:
11.4.2.1.1. If starting from zero, the counter
shall begin counting as soon as a malfunction
relevant to that counter is
detected and the
corresponding diagnostic trouble code (DTC) has
the status defined in Table 2.
11.4.2.1.2. In
case of repeated failures, one of the following
provisions shall apply at the choice of the
manufacturer.
(i) If a single monitoring event
occurs and the malfunction that originally
activated the counter is no
longer detected or
if the failure has been erased by a scan tool or a
maintenance tool, the counter
shall halt and
hold its current value. If the counter stops
counting when the severe inducement system
is
active, the counter shall be kept frozen at the
value defined in Table 4 of this Appendix or a
value
of greater than or equal to the counter
value for severe inducement minus 30 minutes.
(ii) The counter shall be kept frozen at the
value defined in Table 4 of this Appendix or a
value greater
than or equal to the counter
value for severe inducement minus 30 minutes.
11.4.2.1.3. In the case of a single monitoring
system counter, that counter shall continue
counting if a NCM relevant
to that counter has
been detected and its corresponding Diagnostic
trouble code (DTC) has the status
“confirmed
and active”. It shall halt and hold one of the
values specified in Section 11.4.2.1.2, if no NCM
that would justify the counter activation is
detected or if all the failures relevant to that
counter have been
erased by a scan tool or a
maintenance tool.
Table 4
Counters and
inducement
DTC status for first
Counter value for low-
activation of the
counter level inducement
Counter value for
severe inducement
Frozen value held by the
counter
Reagent
quality
counter
Dosing
counter
confirmed
and active
≤ 10 hours ≤ 20 hours ≥ 90 % of
counter
value for severe
inducement
≥
90 % of counter
value for severe
inducement
≥ 95 % of counter
value for
severe
inducement
≥ 95 % of counter
value for severe
inducement
≥ 90 % of
counter
value for severe
inducement
confirmed and active
≤ 10
hours ≤ 20 hours
EGR valve confirmed and
active ≤ 36 hours
counter
Monitoring
confirmed and active
≤ 36 hours
system
counter
NO
x
threshold,
if appli
cable
confirmed and active ≤
10 hours
≤ 100 hours
≤ 100 hours
≤ 20
hours
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11.4.2.1.4. Once frozen, the counter
shall be reset to zero when the monitors relevant
to that counter have run at
least once to
completion of their monitoring cycle without
having detected a malfunction and no
malfunction relevant to that counter has been
detected during 40 engine operating hours since
the
counter was last held (see Figure 4).
11.4.2.1.5. The counter shall continue
counting from the point at which it had been held
if a malfunction relevant to
that counter is
detected during a period when the counter is
frozen (see Figure 4).
11.5.
11.5.1.
Illustration of the activation and
deactivation and counter mechanisms
This
paragraph illustrates the activation and
deactivation and counter mechanisms for some
typical cases.
The figures and descriptions
given in paragraphs 11.5.2, 11.5.3 and 11.5.4 are
provided solely for the
purposes of
illustration in this Annex and should not be
referenced as examples of either the requirements
of this Directive or as definitive statements
of the processes involved. The counter hours in
Figures 6 and
7 refer to the maximum severe
inducement values in Table 4. For simplification
purposes, for example,
the fact that the
warning system will also be active when the
inducement system is active has not been
mentioned in the illustrations given.
Figure 4
Reactivation and resetting to
zero of a counter after a period when its value
has been frozen
11.5.2. Figure 5 illustrates
the operation of the activation and deactivation
mechanisms when monitoring the
reagent
availability for five cases:
— use case 1: the
operator continues operating the machine in spite
of the warning until machine
operation is
disabled;
— refilling case 1 (“adequate”
refilling): the operator refills the reagent tank
so that a level above the 10 %
threshold is
reached. Warning and inducement are de-activated;
— refilling cases 2 and 3 (“inadequate”
refilling): the warning system is activated. The
level of warning
depends on the amount of
available reagent;
— refilling case 4 (“very
inadequate” refilling): the low level inducement
is activated immediately.
EN
21.12.2012 Official Journal of the European
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Figure 5
Reagent
availability
11.5.3. Figure 6 illustrates
three cases of wrong reagent quality:
— use
case 1: the operator continues operating the
machine in spite of the warning until machine
operation is disabled;
— repair case 1
(“bad” or “dishonest” repair): after disablement
of the machine, the operator changes the
quality of the reagent, but soon after,
changes it again for a poor quality one. The
inducement system
is immediately reactivated
and machine operation is disabled after 2 engine
operating hours;
— repair case 2 (“good”
repair): after disablement of the machine, the
operator rectifies the quality of the
reagent.
However some time afterwards, he refills again
with a poor quality reagent. The warning,
inducement and counting processes restart from
zero.
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Figure
6
Filling with poor reagent quality
11.5.4. Figure 7 illustrates three cases of
failure of the urea dosing system. This figure
also illustrates the process
that applies in
the case of the monitoring failures described in
Section 9 of this Annex:
— use case 1: the
operator continues operating the machine in spite
of the warning until machine
operation is
disabled;
— repair case 1 (“good” repair):
after disablement of the machine, the operator
repairs the dosing system.
However some time
afterwards, the dosing system fails again. The
warning, inducement and counting
processes
restart from zero;
— repair case 2 (“bad”
repair): during the low-level inducement time
(torque reduction), the operator
repairs the
dosing system. Soon after, however, the dosing
system fails again. The low-level
inducement
system is immediately reactivated and the counter
restarts from the value it had at the
time of
repair.
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21.12.2012 Official
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Figure 7
Failure of the reagent dosing system
12.
Demonstration of the minimum acceptable reagent
concentration CD
min
12.1. The
manufacturer shall demonstrate the correct value
of CD
min
during type approval by
performing the
hot part of the NRTC cycle
using a reagent with the concentration CD
min
.
12.2. The test shall follow
the appropriate NCD cycle(s) or manufacturer
defined pre-conditioning cycle,
permitting a
closed loop NO
x
control system to
perform adaptation to the quality of the reagent
with
the concentration CD
min
.
12.3. The pollutant emissions resulting
from this test shall be lower than the NO
x
threshold specified in Section
7.1.1 of this Annex.
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Appendix 2
Control Area
requirements for stage IV engines
1. Engine
control area
The control area (see Figure 1)
is defined as follows:
speed range: speed A to
high speed;
where:
speed A = low speed +
15 % (high speed — low speed).
High speed and
low speed as defined in Annex III or, if the
manufacturer, based on the option indicated in
Section
1.2.1 of Annex III, chooses to use the
procedure of Annex 4B to UNECE Regulation No 96.03
series of
amendments, the definition of
paragraphs 2.1.33 and 2.1.37 to UNECE Regulation
No 96.03 series of
amendments shall be used.
If the measured engine speed A is within ± 3 %
of the engine speed declared by the manufacturer,
the declared
engine speeds shall be used. If
the tolerance is exceeded for any of the test
speeds, the measured engine speeds
shall be
used.
2. The following engine operating
conditions shall be excluded from testing:
(a)
points below 30 % of maximum torque;
(b)
points below 30 % of maximum power.
The
manufacturer may request that the Technical
Service excludes operating points from the control
area defined
in Section 1 and 2 of this
Appendix during the certificationtype approval.
Subject to the positive opinion of the
Approval Authority, the Technical Service may
accept this exclusion if the manufacturer can
demonstrate that the
engine is never capable
of operating at such points when used in any
machine combination.
Figure 1
Control
area
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ANNEX II
Annex II to Directive 9768EC is amended as
follows:
(1) Appendix 1 is amended as follows:
(a) the heading of Section 3 is replaced by
the following:
‘FUEL FEED FOR DIESEL ENGINES’;
(b) Section 4 is replaced by the following:
‘4. FUEL FEED FOR PETROL ENGINES (*)
4.1.
Carburettor: .....................................
..................................................
..................................................
...................................
4.1.1.
Make(s): .........................................
..................................................
..................................................
.......................................
4.1.2.
Type(s): .........................................
..................................................
..................................................
.......................................
4.2.
Port fuel injection: single-point or multi-point:
..................................................
..................................................
.......
4.2.1. Make(s): ......................
..................................................
..................................................
..................................................
........
4.2.2. Type(s): .....................
..................................................
..................................................
..................................................
.........
4.3. Direct injection: .............
..................................................
..................................................
..................................................
..
4.3.1. Make(s): ...........................
..................................................
..................................................
..................................................
...
4.3.2. Type(s): ..........................
..................................................
..................................................
..................................................
....
4.4. Fuel flow [gh] and airfuel ratio at
rated speed and wide open throttle:’;
(c) the
following Sections 5, 6 and 7 are added:
‘5.
VALVE TIMING
5.1. Maximum lift and angles of
opening and closing in relation to dead centres or
equivalent data: ..............
5.2. Reference
andor setting ranges (*)
5.3. Variable valve
timing system (if applicable and where intake
andor exhaust)
5.3.1. Type: continuous or
onoff (*)
5.3.2. Cam phase shift angle: ......
..................................................
..................................................
..............................................
6. PORTING CONFIGURATION
6.1. Position,
size and number:
7. IGNITION SYSTEM
7.1.
Ignition coil
7.1.1. Make(s): ................
..................................................
..................................................
..................................................
..............
7.1.2. Type(s): ...............
..................................................
..................................................
..................................................
...............
7.1.3. Number: ...............
..................................................
..................................................
..................................................
.............
7.2. Spark plug(s): ............
..................................................
..................................................
..................................................
.......
7.2.1. Make(s): ......................
..................................................
..................................................
..................................................
........
7.2.2. Type(s): .....................
..................................................
..................................................
..................................................
.........
7.3. Magneto: ......................
..................................................
..................................................
..................................................
......
7.3.1. Make(s): .......................
..................................................
..................................................
..................................................
.......
7.3.2. Type(s): ......................
..................................................
..................................................
..................................................
........
7.4. Ignition timing: ...............
..................................................
..................................................
..................................................
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7.4.1.
Static advance with respect to top dead centre
[crank angle degrees] ............................
.....................................
7.4.2.
Advance curve, if applicable: ....................
..................................................
..................................................
.....................
___________
(*) Strike out what does not apply.’;
(2)
Appendix 2 is amended as follows:
(a) Section
1.8 is replaced by the following:
‘1.8.
Exhaust after-treatment system (*): ..............
..................................................
..................................................
.....................
___________
(*) If not applicable mark n.a.’;
(b) the
table in Section 2.2 is replaced by the
following:
‘Parent
Engine (*)
Engines within family (**)
Engine Type
No of cylinders
Rated speed (min
-1
)
Fuel delivery per stroke
(mm
3
) for diesel engines,
fuel flow (gh) for petrol engines, at rated
net
power
Rated net power (kW)
Maximum
power speed (min
-1
)
Maximum
net power (kW)
Maximum torque speed (min
-1
)
Fuel delivery per stroke
(mm
3
) for diesel engines,
fuel flow (gh) for petrol engines, at maximum
torque
Maximum torque (Nm)
Low idle
speed (min
-1
)
Cylinder
displacement (in % of parent engine) 100
(*) For full details see Appendix 1.
(**)
For full details see Appendix 3.’
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ANNEX III
Annex III to
Directive 9768EC is amended as follows:
(1)
Section 1.2 is replaced by the following:
‘1.2. Selection of test procedure
The test
shall be carried out with the engine mounted on a
test bench and connected to a dynamometer.
1.2.1. Test procedure for stages I, II, IIIA,
IIIB and IV
The test shall be carried out in
accordance with the procedure in this Annex or, at
the choice of the
manufacturer, the test
procedure as specified in Annex 4B to UNECE
Regulation No 96.03 series of
amendments shall
be applied.
In addition, the following
requirements apply:
(i) durability
requirements as set out in Appendix 5 to this
Annex;
(ii) engine control area provisions as
set out in Section 8.6 of Annex I (stage IV
engines only);
(iii) CO
2
reporting requirements as set out in Appendix
6 to this Annex for engines tested according to
the
procedure in this Annex. In case of
engines tested according to the procedure in Annex
4B to UNECE
Regulation No 96.03 series of
amendments, Appendix 7 to this Annex shall apply;
(iv) the reference fuel in Annex V to this
Directive shall be used for engines tested
according to the
requirements in this Annex.
The reference fuel in Annex V to this Directive
shall be used in case of
engines tested
according to the requirements in Annex 4B to UNECE
Regulation No 96.03 series of
amendments.
1.2.1.1. In case that the manufacturer chooses
in accordance with Annex I, Section 8.6.2 to use
the test procedure
specified in Annex 4B to
UNECE Regulation No 96.03 series of amendments for
testing engines of stages I,
II, IIIA or IIIB,
the test cycles specified in Section 3.7.1 shall
be used.’;
(2) Appendix 5 is replaced by the
following:
‘Appendix 5
Durability
requirements
1. VERIFYING THE DURABILITY OF
STAGE IIIA AND STAGE IIIB CI ENGINES
This
Appendix shall apply to CI engines Stage IIIA and
IIIB only.
1.1. Manufacturers shall determine
a Deterioration Factor (DF) value for each
regulated pollutant for all Stage
IIIA and
IIIB engine families. Such DFs shall be used for
type approval and production line testing.
1.1.1. Test to establish DFs shall be
conducted as follows:
1.1.1.1. The
manufacturer shall conduct durability tests to
accumulate engine operating hours according to a
test
schedule that is selected on the basis of
good engineering judgement to be representative of
in-use engine
operation in respect to
characterising emission performance deterioration.
The durability test period
should typically
represent the equivalent of at least one quarter
of the emission durability period (EDP).
Service accumulation operating hours may be
acquired through running engines on a dynamometer
test
bed or from actual infield machine
operation. Accelerated durability tests can be
applied whereby the
service accumulation
schedule is performed at a higher load factor than
typically experienced in the field.
The
acceleration factor relating the number of engine
durability test hours to the equivalent number of
EDP hours shall be determined by the engine
manufacturer based on good engineering judgement.
During the period of the durability test, no
emission sensitive components can be serviced or
replaced
other than to the routine service
schedule recommended by the
manufacturer.
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The test engine, subsystems, or
components to be used to determine exhaust
emission DFs for an engine
family, or for
engine families of equivalent emission control
system technology, shall be selected by the
engine manufacturer on the basis of good
engineering judgement. The criterion is that the
test engine
should represent the emission
deterioration characteristics of the engine
families that will apply the
resulting DF
values for type approval. Engines of different
bore and stroke, different configuration,
different air management systems, different
fuel systems can be considered as equivalent in
respect to
emissions deterioration
characteristics if there is a reasonable technical
basis for such determination.
DF values from
another manufacturer can be applied if there is a
reasonable basis for considering
technology
equivalence with respect to emissions
deterioration, and evidence that the tests have
been
carried according to the specified
requirements. Emissions testing shall be performed
according to the
procedures defined in this
Directive for the test engine after initial run-in
but before any service accumu
lation test, and
at the completion of the durability test. Emission
tests can also be performed at intervals
during the service accumulation test period
and applied in determining the deterioration
trend.
1.1.1.2. The service accumulation tests
or the emissions tests performed to determine
deterioration need not be
witnessed by the
approval authority.
1.1.1.3. Determination of
DF values from durability tests
An additive DF
is defined as the value obtained by subtraction of
the emission value determine at the
beginning
of the EDP from the emissions value determined to
represent the emission performance at the
end
of the EDP.
A multiplicative DF is defined as
the emission level determined for the end of the
EDP divided by the
emission value recorded at
the beginning of the EDP.
Separate DF values
shall be established for each of the pollutants
covered by the legislation. In the case of
establishing a DF value relative to the NO
x
+ HC standard, for an additive DF,
this is determined based on
the sum of the
pollutants notwithstanding that a negative
deterioration for one pollutant may not offset
deterioration for the other. For a
multiplicative NO
x
+ HC DF,
separate HC and NO
x
DFs shall be
determined and applied separately when
calculating the deteriorated emission levels from
an emissions
test result before combining the
resultant deteriorated NO
x
and HC
values to establish compliance with
the
standard.
In cases where the testing is not
conducted for the full EDP, the emission values at
the end of the EDP is
determined by
extrapolation of the emission deterioration trend
established for the test period, to the full
EDP.
When emissions test results have been
recorded periodically during the service
accumulation durability
testing, standard
statistical processing techniques based on good
practice shall be applied to determine the
emission levels at the end of the EDP;
statistical significance testing can be applied in
the determination of
the final emissions
values.
If the calculation results in a value
of less than 1,00 for a multiplicative DF, or less
than 0,00 for an
additive DF, then the DF
shall be 1,0 or 0,00, respectively.
1.1.1.4. A
manufacturer may, with the approval of the type
approval authority, use DF values established from
results of durability tests conducted to
obtain DF values for certification of on-road HD
CI engines. This
will be allowed if there is
technological equivalency between the test on-road
engine and the non-road
engine families
applying the DF values for certification. The DF
values, derived from on-road engine
emission
durability test results, must be calculated on the
basis of EDP values defined in Section 3.
1.1.1.5. In the case where an engine family
uses established technology, an analysis based on
good engineering
practices may be used in lieu
of testing to determine a deterioration factor for
that engine family subject
to approval of the
type approval authority.
1.2. DF information
in approval applications
1.2.1. Additive DFs
shall be specified for each pollutant in an engine
family approval application for CI engines
not
using any after treatment device.
Multiplicative DFs shall be specified for each
pollutant in an engine family certification
application for CI
engines using an after
treatment device.
1.2.2.
1.2.3. The
manufacture shall furnish the type-approval
authority on request with information to support
the DF
values. This would typically include
emission test results, service accumulation
schedule, maintenance
procedures together with
information to support engineering judgements of
technological equivalency, if
applicable.
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353109
2. VERIFYING THE DURABILITY OF STAGE IV
CI ENGINES
2.1. General
2.1.1. This
section shall apply to CI engines Stage IV. At the
request of the manufacturer it may also be applied
to CI engines stage IIIA and IIIB as an
alternative to the requirements in Section 1 of
this Appendix.
This Section 2 details the
procedures for selecting engines to be tested over
a service accumulation
schedule for the
purpose of determining deterioration factors for
stage IV engine type approval and
conformity
of production assessments. The deterioration
factors shall be applied in accordance with
paragraph 2.4.7 to the emissions measured
according to Annex III to this Directive.
The
service accumulation tests or the emissions tests
performed to determine deterioration need not be
witnessed by the approval authority.
This
Section 2 also details the emission-related and
non-emission-related maintenance that should be or
may be carried out on engines undergoing a
service accumulation schedule. Such maintenance
shall
conform to the maintenance performed on
in-service engines and communicated to owners of
new
engines.
At the request of the
manufacturer, the type-approval authority may
allow the use of deterioration factors
that
have been established using alternative procedures
to those specified in Sections 2.4.1 to 2.4.5. In
this case, the manufacturer must demonstrate
to the satisfaction of the approval authority that
the
alternative procedures that have been used
are no less rigorous than those contained in
Sections 2.4.1
to 2.4.5.
2.1.2.
2.1.3.
2.1.4.
2.1.5.
2.2. Definitions
Applicable for Section 2 of Appendix 5.
2.2.1. “Ageing cycle” means the machine or
engine operation (speed, load, power) to be
executed during the
service accumulation
period.
2.2.2. “Critical emission-related
components” means the components which are
designed primarily for emission
control, that
is, any exhaust after-treatment system, the
electronic engine control unit and its associated
sensors and actuators, and the EGR system
including all related filters, coolers, control
valves and tubing.
2.2.3. “Critical emission-
related maintenance” means the maintenance to be
performed on critical emission-
related
components.
“Emission-related maintenance”
means the maintenance which substantially affects
emissions or which is
likely to affect
emissions performance deterioration of the vehicle
or the engine during normal in-use
operation.
2.2.4.
2.2.5. “Engine-after-treatment
system family” means a manufacturer’s grouping of
engines that comply with the
definition of
engine family, but which are further grouped into
a family of engine families utilising a
similar exhaust after-treatment system.
2.2.6. “Non-emission-related maintenance”
means maintenance which does not substantially
affect emissions and
which does not have a
lasting affect on the emissions performance
deterioration of the machine or the
engine
during normal in-use operation once the
maintenance is performed.
2.2.7. “Service
accumulation schedule” means the ageing cycle and
the service accumulation period for
deter
mining the deterioration factors for the
engine-after-treatment system family.
2.3.
Selection of engines for establishing emission
durability period deterioration factors
2.3.1.
Engines shall be selected from the engine family
defined in Section 6 of Annex I to this Directive
for
emission testing to establish emission
durability period deterioration factors.
2.3.2. Engines from different engine families
may be further combined into families based on the
type of
exhaust after-treatment system
utilised. In order to place engines with different
cylinder configuration
but having similar
technical specifications and installation for the
exhaust after-treatment systems into the
same
engine after-treatment system family, the
manufacturer shall provide data to the approval
authority
that demonstrates that the emissions
reduction performance of such engine systems is
similar.
2.3.3. One engine representing the
engine-after-treatment system family, as
determined in accordance with
paragraph 2.3.2,
shall be selected by the engine manufacturer for
testing over the service accumulation
schedule
defined in paragraph 2.4.2, and shall be reported
to the type-approval authority before any
testing commences.
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2.3.3.1. If the type-approval
authority decides that the worst case emissions of
the engine-after-treatment system
family can
be characterised better by another engine then the
test engine shall be selected jointly by the
type-approval authority and the engine
manufacturer.
2.4. Establishing emission
durability period deterioration factors
2.4.1.
General
Deterioration factors applicable to an
engine-after-treatment system family are developed
from the
selected engines based on a service
accumulation schedule that includes periodic
testing for gaseous
and particulate emissions
over the NRSC and NRTC tests.
2.4.2. Service
accumulation schedule
Service accumulation
schedules may be carried out at the choice of the
manufacturer by running a
machine equipped
with the selected engine over an “in-service”
accumulation schedule or by running
the
selected engine over a “dynamometer service”
accumulation schedule.
2.4.2.1. In-service and
dynamometer service accumulation
2.4.2.1.1.
The manufacturer shall determine the form and
duration of the service accumulation and the
ageing cycle
for engines in a manner
consistent with good engineering practice.
2.4.2.1.2. The manufacturer shall determine
the test points where gaseous and particulate
emissions will be
measured over the hot NRTC
and NRSC cycles. The minimum number of test points
shall be three,
one at the beginning, one
approximately in the middle and one at the end of
the service accumulation
schedule.
2.4.2.1.3. The emission values at the start
point and at the emission durability period
endpoint calculated in
accordance with
paragraph 2.4.5.2 shall be within the limit values
applicable to the engine family, but
individual emission results from the test
points may exceed those limit values.
2.4.2.1.4. At the request of the manufacturer
and with the agreement of the type-approval
authority, only one test
cycle (either the hot
NRTC or NRSC cycle) needs to be run at each test
point, with the other test cycle run
only at
the beginning and at the end of the service
accumulation schedule.
2.4.2.1.5. In the case
of constant speed engines, engines below 19 kW,
engines above 560 kW, engines intended to
be
used in inland waterway vessels and engines for
the propulsion of railcars and locomotives, only
the
NRSC cycle shall be run at each test
point.
2.4.2.1.6. Service accumulation
schedules may be different for different engine-
after-treatment system families.
2.4.2.1.7.
Service accumulation schedules may be shorter than
the emission durability period, but shall not be
shorter than the equivalent of at least one
quarter of the relevant emission durability period
specified in
Section 3 of this Appendix.
2.4.2.1.8. Accelerated ageing by adjusting the
service accumulation schedule on a fuel
consumption basis is
permitted. The adjustment
shall be based on the ratio between the typical
in-use fuel consumption
and the fuel
consumption on the ageing cycle, but fuel
consumption on the ageing cycle must not
exceed typical in-use fuel consumption by more
than 30 %.
2.4.2.1.9. At the request of the
manufacturer and with the agreement of the type-
approval authority, alternative
methods of
accelerated ageing may be permitted.
2.4.2.1.10. The service accumulation schedule
shall be fully described in the application for
type-approval and
reported to the type-
approval authority before the start of any
testing.
2.4.2.2. If the type-approval
authority decides that additional measurements
need to be performed between the
points
selected by the manufacturer it shall notify the
manufacturer. The revised service accumulation
schedule shall be prepared by the manufacturer
and agreed by the type-approval authority.
2.4.3. Engine testing
2.4.3.1. Engine
system stabilisation
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2.4.3.1.1. For each engine-
after-treatment system family, the manufacturer
shall determine the number of hours of
machine
or engine running after which the operation of the
engine-after-treatment system has stabilised.
If requested by the approval authority the
manufacturer shall make available the data and
analysis used to
make this determination. As
an alternative, the manufacturer may select to run
the engine or machine
between 60 and 125 hours
or the equivalent time on the ageing cycle to
stabilise the engine-after-
treatment system.
2.4.3.1.2. The end of the stabilisation period
determined in Section 2.4.3.1.1 shall be deemed to
be the start of the
service accumulation
schedule.
2.4.3.2. Service accumulation
testing
2.4.3.2.1. After stabilisation, the
engine shall be run over the service accumulation
schedule selected by the manu
facturer, as
described in Section 2.3.2. At the periodic
intervals in the service accumulation schedule
determined by the manufacturer, and, where
appropriate, also stipulated by the type-approval
authority in
accordance with Section 2.4.2.2,
the engine shall be tested for gaseous and
particulate emissions over the
hot NRTC and
NRSC cycles.
The manufacturer may select to
measure the pollutant emissions before any exhaust
after-treatment
system separately from the
pollutant emissions after any exhaust after-
treatment system.
In accordance with Section
2.4.2.1.4, if it has been agreed that only one
test cycle (hot NRTC or NRSC)
be run at each
test point, the other test cycle (hot NRTC or
NRSC) shall be run at the beginning and end
of
the service accumulation schedule.
In
accordance with Section 2.4.2.1.5, in the case of
constant speed engines, engines below 19 kW,
engines above 560 kW, engines intended to be
used in inland waterway vessels and engines for
the
propulsion of railcars and locomotives,
only the NRSC cycle shall be run at each test
point.
2.4.3.2.2. During the service
accumulation schedule, maintenance shall be
carried out on the engine according to
Section
2.5.
2.4.3.2.3. During the service
accumulation schedule, unscheduled maintenance on
the engine or machine may be
performed, for
example if the manufacturer’s normal diagnostic
system has detected a problem that would
have
indicated to the machine operator that a fault had
arisen.
2.4.4. Reporting
2.4.4.1. The
results of all emission tests (hot NRTC and NRSC)
conducted during the service accumulation
schedule shall be made available to the type-
approval authority. If any emission test is
declared to be
void, the manufacturer shall
provide an explanation of why the test has been
declared void. In such a case,
another series
of emission tests shall be carried out within the
following 100 hours of service accumu
lation.
2.4.4.2. The manufacturer shall retain records
of all information concerning all the emission
tests and main
tenance carried out on the
engine during the service accumulation schedule.
This information shall be
submitted to the
approval authority along with the results of the
emission tests conducted over the service
accumulation schedule.
2.4.5.
Determination of deterioration factors
2.4.5.1. For each pollutant measured over the
hot NRTC and NRSC cycles at each test point during
the service
accumulation schedule, a “best
fit” linear regression analysis shall be made on
the basis of all test results.
The results of
each test for each pollutant shall be expressed to
the same number of decimal places as the
limit
value for that pollutant, as applicable to the
engine family, plus one additional decimal place.
In accordance with Section 2.4.2.1.4 or
Section 2.4.2.1.5, if only one test cycle (hot
NRTC or NRSC) has
been run at each test point,
the regression analysis shall be made only on the
basis of the test results from
the test cycle
run at each test point.
At the request of the
manufacturer and with the prior approval of the
type approval authority, non-linear
regression
is permitted.
2.4.5.2. The emission values for
each pollutant at the start of the service
accumulation schedule and at the
emission
durability period end point that is applicable for
the engine under test shall be calculated
from
the regression equation. If the service
accumulation schedule is shorter than the emission
durability
period, the emission values at the
emission durability period end point shall be
determined by extra
polation of the regression
equation as determined in Section
2.4.5.1.
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In the case that emission values are
used for engine families in the same engine-after-
treatment family but
with different emission
durability periods, then the emission values at
the emission durability period end
point shall
be recalculated for each emission durability
period by extrapolation or interpolation of the
regression equation as determined in Section
2.4.5.1.
2.4.5.3. The deterioration factor
(DF) for each pollutant is defined as the ratio of
the applied emission values at the
emission
durability period end point and at the start of
the service accumulation schedule (multiplicative
deterioration factor).
At the request of
the manufacturer and with the prior approval of
the type-approval authority, an additive
DF
for each pollutant may be applied. The additive DF
is defined as the difference between the
calculated
emission values at the emission
durability period end point and at the start of
the service accumulation
schedule.
An
example for determination of DFs by using linear
regression is shown in Figure 1 for NO
x
emission.
Mixing of
multiplicative and additive DFs within one set of
pollutants is not permitted.
If the
calculation results in a value of less than 1,00
for a multiplicative DF, or less than 0,00 for an
additive DF, then the deterioration factor
shall be 1,0 or 0,00, respectively.
In
accordance with Section 2.4.2.1.4, if it has been
agreed that only one test cycle (hot NRTC or NRSC)
be run at each test point and the other test
cycle (hot NRTC or NRSC) run only at the beginning
and end
of the service accumulation schedule,
the deterioration factor calculated for the test
cycle that has been
run at each test point
shall be applicable also for the other test
cycle.
Figure 1
Example of DF
determination
2.4.6. Assigned deterioration
factors
2.4.6.1. As an alternative to using a
service accumulation schedule to determine DFs,
engine manufacturers may
select to use the
following assigned multiplicative DFs:
PM
Test cycle CO HC NO
x
NRTC 1,3 1,3 1,15 1,05
NRSC 1,3 1,3 1,15
1,05
Assigned additive DFs are not given. It
is not permitted to transform the assigned
multiplicative DFs into
additive
DFs.
EN
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Where
assigned DFs are used, the manufacturer shall
present to the type approval authority robust
evidence that the emission control components
can reasonably be expected to have the emission
dura
bility associated with those assigned
factors. This evidence may be based upon design
analysis, or tests, or
a combination of both.
2.4.7. Application of deterioration factors
2.4.7.1. The engines shall meet the respective
emission limits for each pollutant, as applicable
to the engine family,
after application of the
deterioration factors to the test result as
measured in accordance with Annex III
(cycle-
weighted specific emission for particulate and
each individual gas). Depending on the type of DF,
the following provisions apply:
—
Multiplicative: (cycle weighted specific emission)
* DF ≤ emission limit
— Additive: (cycle
weighted specific emission) + DF ≤ emission limit
If the manufacturer, based on the option
indicated in Section 1.2.1 of this Annex, chooses
to use the
procedure of Annex 4B to UNECE
Regulation No 96.03 series of amendments, cycle
weighted specific
emission may include the
adjustment for infrequent regeneration, where
applicable.
2.4.7.2. For a multiplicative
NO
x
+ HC DF, separate HC and
NO
x
DFs shall be determined and
applied separately
when calculating the
deteriorated emission levels from an emissions
test result before combining the
resultant
deteriorated NO
x
and HC values to
establish compliance with the emission limit.
2.4.7.3. The manufacturer may select to carry
across the DFs determined for an engine-after-
treatment system
family to an engine system
that does not fall into the same engine-after-
treatment system family. In such
cases, the
manufacturer shall demonstrate to the approval
authority that the engine system for which the
engine-after-treatment system family was
originally tested and the engine system for which
the DFs are
being carried across have similar
technical specifications and installation
requirements on the machine and
that the
emissions of such engine or engine system are
similar.
In the case that DFs are carried
across to an engine system with a different
emission durability period,
then the DFs shall
be recalculated for the applicable emission
durability period by extrapolation or
interpolation of the regression equation as
determined in Section 2.4.5.1.
2.4.7.4. The DF
for each pollutant for each applicable test cycle
shall be recorded in the test result document set
out in Appendix 1 to Annex VII.
2.4.8.
Checking of conformity of production
2.4.8.1.
Conformity of production for emissions compliance
is checked on the basis of Section 5 of Annex I.
2.4.8.2. The manufacturer may select to
measure the pollutant emissions before any exhaust
after-treatment
system at the same time as the
type-approval test is being performed. In so
doing, the manufacturer
may develop informal
DFs separately for the engine and for the after-
treatment system that may be used
by the
manufacturer as an aid to end of production line
auditing.
2.4.8.3. For the purposes of type-
approval, only the DFs determined in accordance
with paragraph 2.4.5 or 2.4.6
shall be
recorded in the test result document set out in
Appendix 1 to Annex VII.
2.5. Maintenance
For the purpose of the service accumulation
schedule, maintenance shall be performed in
accordance with
the manufacturer’s manual for
service and maintenance.
2.5.1. Emission-
related scheduled maintenance
2.5.1.1.
Emission-related scheduled maintenance during
engine running, undertaken for the purpose of
conducting
a service accumulation schedule,
must occur at equivalent intervals to those that
will be specified in the
manufacturer’s
maintenance instructions to the owner of the
machine or engine. This maintenance
schedule
may be updated as necessary throughout the service
accumulation schedule provided that no
maintenance operation is deleted from the
maintenance schedule after the operation has been
performed
on the test engine.
2.5.1.2. The
engine manufacturer shall specify for the service
accumulation schedules any adjustment, cleaning,
maintenance (where necessary) and scheduled
exchange of the following items:
— filters and
coolers in the exhaust gas re-circulation system
— positive crankcase ventilation valve, if
applicable
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— fuel injector tips (only cleaning
is permitted)
— fuel injectors
—
turbocharger
— electronic engine control unit
and its associated sensors and actuators
—
particulate after-treatment system (including
related components)
— NO
x
after-treatment system (including related
components)
— exhaust gas re-circulation
system, including all related control valves and
tubing
— any other exhaust after-treatment
system.
2.5.1.3. Critical emission-related
scheduled maintenance shall only be performed if
intended to be performed in-
use and the
requirement to perform such maintenance is to be
communicated to the owner of the
machine.
2.5.2. Changes to scheduled maintenance
2.5.2.1. The manufacturer shall submit a
request to the type-approval authority for
approval of any new scheduled
maintenance that
it wishes to perform during the service
accumulation schedule and subsequently to
recommend to owners of machines and engines.
The request shall be accompanied by data
supporting the
need for the new scheduled
maintenance and the maintenance interval.
2.5.3. Non-emission-related scheduled
maintenance
2.5.3.1. Non-emission-related
scheduled maintenance which is reasonable and
technically necessary (for example
oil change,
oil filter change, fuel filter change, air filter
change, cooling system maintenance, idle speed
adjustment, governor, engine bolt torque,
valve lash, injector lash, adjustment of the
tension of any drive-
belt, etc.) may be
performed on engines or machines selected for the
service accumulation schedule at the
least
frequent intervals recommended by the manufacturer
to the owner (for example not at the intervals
recommended for severe service).
2.5.4.
Repair
2.5.4.1. Repairs to the components of
an engine system selected for testing over a
service accumulation schedule
shall be
performed only as a result of component failure or
engine system malfunction. Repair of the
engine itself, the emission control system or
the fuel system is not permitted except to the
extent defined
in paragraph 2.5.4.2.
2.5.4.2. If the engine itself, the emission
control system or the fuel system fail during the
service accumulation
schedule, the service
accumulation shall be considered void, and a new
service accumulation shall be
started with a
new engine system, unless the failed components
are replaced with equivalent components
that
have been subject to a similar number of hours of
service accumulation.
EMISSION DURABILITY
PERIOD FOR STAGE IIIA, IIIB AND IV ENGINES 3.
3.1. Manufacturers shall use the emission
durability period in Table 1 of this section.
Table 1
Emission durability period for CI
Stage IIIA, IIIB and IV Engines (hours)
Category (power band) Emission durability
period (hours)
≤ 37 kW
(constant speed
engines)
≤ 37 kW
(variable speed engines)
3 000
5 000
000
> 37 kW 8
Engines for propulsion of inland waterway
vessels
10 000
Railcar and Locomotive
engines 10
000’
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(3) The following Appendices 6
and 7 are added:
‘Appendix 6
Determination
of CO
2
Emissions for Stage I, II,
IIIA, IIIB and IV Engines
1. Introduction
1.1. This Appendix sets out the provisions and
test procedures for reporting CO
2
emissions for all stages I through
IV. If
the manufacturer, based on the option indicated in
Section 1.2.1 of this Annex, chooses to use the
procedure of Annex 4B to UNECE Regulation No
96.03 series of amendments, Appendix 7 to this
Annex shall
apply.
2. General
requirements
2.1. CO
2
emissions shall be determined over the
applicable test cycle specified in Section 1.1 of
Annex III in
accordance with Section 3 (NRSC)
or Section 4 (hot start NRTC), respectively, of
Annex III. For Stage IIIB CO
2
emissions shall be determined over the hot
start NRTC test cycle.
2.2. The test results
shall be reported as cycle averaged brake specific
values and expressed in the unit of gkWh.
2.3.
If, at the choice of the manufacturer, the NRSC is
operated as a ramped modal cycle, either the
references to
the NRTC laid down in this
Appendix or the requirements of Appendix 7 to
Annex III shall apply.
emissions 3.
Determination of CO
2
3.1. Raw measurement
This section applies, if CO
2
is measured in the raw exhaust gas.
3.1.1.
Measurement
CO
2
in the raw
exhaust gas emitted by the engine submitted for
testing shall be measured with a non-
dispersive infrared (NDIR) analyser in
accordance with Section 1.4.3.2 (NRSC) or Section
2.3.3.2 (NRTC),
respectively, of Appendix 1 to
Annex III.
The measurement system shall meet
the linearity requirements of Section 1.5 of
Appendix 2 to Annex III.
The measurement
system shall meet the requirements of Section
1.4.1 (NRSC) or Section 2.3.1 (NRTC),
respectively, of Appendix 1 to Annex III.
3.1.2. Data evaluation
The relevant data
shall be recorded and stored in accordance with
Section 3.7.4 (NRSC) or Section 4.5.7.2
(NRTC), respectively, of Annex III.
3.1.3.
Calculation of cycle averaged emission
If
measured on a dry basis, the drywet correction in
accordance with Section 1.3.2 (NRSC) or Section
2.1.2.2
(NRTC), respectively, of Appendix 3 to
Annex III shall be applied.
For the NRSC, the
mass of CO
2
(gh) shall be
calculated for each individual mode in accordance
with Section
1.3.4 of Appendix 3 to Annex III.
The exhaust gas flows shall be determined in
accordance with Sections 1.2.1
to 1.2.5 of
Appendix 1 to Annex III.
For the NRTC, the
mass of CO
2
(gtest) shall be
calculated in accordance with Section 2.1.2.1 of
Appendix 3 to
Annex III. The exhaust gas flow
shall be determined in accordance with Section
2.2.3 of Appendix 1 to Annex
III.
3.2.
Dilute measurement
This section applies, if
CO
2
is measured in the dilute
exhaust gas.
3.2.1. Measurement
CO
2
in the dilute exhaust gas emitted by
the engine submitted for testing shall be measured
with a non-
dispersive infrared (NDIR)
analyser in accordance with Section 1.4.3.2 (NRSC)
or Section 2.3.3.2 (NRTC),
respectively, of
Appendix 1 to Annex III. Dilution of the exhaust
shall be done with filtered ambient air,
synthetic air or nitrogen. The flow capacity
of the full flow system shall be large enough to
completely
eliminate water condensation in the
dilution and sampling systems.
The measurement
system shall meet the linearity requirements of
Section 1.5 of Appendix 2 to Annex III.
The
measurement system shall meet the requirements of
Section 1.4.1 (NRSC) or Section 2.3.1 (NRTC),
respectively, of Appendix 1 to Annex
III.
L 353116
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3.2.2.
Data evaluation
The relevant data shall be
recorded and stored in accordance with Section
3.7.4 (NRSC) or Section 4.5.7.2
(NRTC),
respectively, of Annex III.
3.2.3. Calculation
of cycle averaged emission
If measured on a
dry basis, the drywet correction in accordance
with Section 1.3.2 (NRSC) or Section 2.1.2.2
(NRTC), respectively, of Appendix 3 to Annex
III shall be applied.
For the NRSC, the mass
of CO
2
(gh) shall be calculated
for each individual mode in accordance with
Section
1.3.4 of Appendix 3 to Annex III. The
diluted exhaust gas flows shall be determined in
accordance with
Section 1.2.6 of Appendix 1 to
Annex III.
For the NRTC, the mass of CO
2
(gtest) shall be calculated in
accordance with Section 2.2.3 of Appendix 3 to
Annex III. The diluted exhaust gas flow shall
be determined in accordance with Section 2.2.1 of
Appendix 3 to
Annex III.
Background
correction shall be applied in accordance with
Section 2.2.3.1.1 of Appendix 3 to Annex III.
3.3. Calculation of brake specific emissions
3.3.1. NRSC
The brake specific emissions
e
CO2
(gkWh) shall be calculated
as follows:
i ¼ n
X
Ü W
F;i
Þ ðCO2
mass;i
i ¼
1
¼
i
e
CO2
¼ n
X
Ü W
F;i
Þ
ðP
i
i ¼ 1
where:
P
i
= P
m,i
+
P
AE,i
and
CO
2
mass,i
is the mass of CO
2
of the individual mode (gh)
P
m,i
P
AE,i
W
F,i
3.3.2. NRTC
The cycle work
needed for the calculation of brake specific
CO
2
emissions shall be determined
in accordance
with Section 4.6.2 of Annex III.
The brake specific emissions e
CO2
(gkWh) shall be calculated as follows:
e
CO2
¼
where:
m
CO2, hot
is the CO
2
mass emissions of the hot start NRTC
(g)
W
act, hot
is the
actual cycle work of the hot start NRTC
(kWh).
m
CO2
;hot
W
act;hot
is the measured power of the
individual mode (kW)
is the power of the
auxiliaries of the individual mode (kW)
is the
weighting factor of the individual mode.
EN
21.12.2012 Official Journal
of the European Union L 353117
Appendix 7
Alternative determination of CO
2
emissions
1. Introduction
If the
manufacturer, based on the option indicated in
Section 1.2.1 of this Annex, chooses to use the
procedure of Annex 4B to UNECE Regulation No
96.03 series of amendments, the provisions and
test
procedures for reporting CO
2
emissions set out in this Appendix shall
apply.
2. General requirements
2.1. CO
2
emissions shall be determined over
the hot start NRTC test cycle in accordance with
Section 7.8.3 of
Annex 4B to UNECE Regulation
No 96.03 series of amendments.
2.2. The test
results shall be reported as cycle averaged brake
specific values and expressed in the unit of gkWh.
3. Determination of CO
2
emissions
3.1. Raw measurement
This section applies, if CO
2
is measured in the raw exhaust gas.
3.1.1.
Measurement
CO
2
in the raw
exhaust gas emitted by the engine submitted for
testing shall be measured with a non-
dispersive infrared (NDIR) analyser in
accordance with Section 9.4.6 of Annex 4B to UNECE
Regulation No
96.03 series of amendments.
The measurement system shall meet the
linearity requirements of Section 8.1.4 of Annex
4B to UNECE
Regulation No 96.03 series of
amendments.
The measurement system shall meet
the requirements of Section 8.1.9 of Annex 4B to
UNECE Regulation No
96.03 series of
amendments.
3.1.2. Data evaluation
The
relevant data shall be recorded and stored in
accordance with Section 7.8.3.2 of Annex 4B to
UNECE
Regulation No 96.03 series of
amendments.
3.1.3. Calculation of cycle
averaged emission
If measured on a dry basis,
the drywet correction in accordance with Section
A.8.2.2 of Appendix 8 or
Section A.7.3.2 of
Appendix 7 to Annex 4B to UNECE Regulation No
96.03 series of amendments shall be
applied to
the instantaneous concentration values before any
further calculation is done.
The mass of
CO
2
(gtest) shall be calculated
by multiplication of the time aligned
instantaneous CO
2
concen
trations and exhaust gas flows and
integration over the test cycle in accordance with
either of the following:
(a) Section A.8.2.1.2
and Section A.8.2.5 of Appendix 8 to Annex 4B to
UNECE Regulation No 96.03 series
of
amendments, by using the u values of CO
2
from Table A.8.1 or calculating the
u values in accordance
with Section A.8.2.4.2
of Appendix 8 to Annex 4B to UNECE Regulation No
96.03 series of amendments;
(b) Section
A.7.3.1 and Section A.7.3.3 of Appendix 7 to Annex
4B to UNECE Regulation No 96.03 series of
amendments.
3.2. Dilute measurement
This section applies, if CO
2
is measured in the dilute exhaust gas.
3.2.1. Measurement
CO
2
in
the dilute exhaust gas emitted by the engine
submitted for testing shall be measured with a
non-
dispersive infrared (NDIR) analyser in
accordance with Section 9.4.6 of Annex 4B to UNECE
Regulation No
96.03 series of amendments.
Dilution of the exhaust shall be done with
filtered ambient air, synthetic air or
nitrogen. The flow capacity of the full flow
system shall be large enough to completely
eliminate water
condensation in the dilution
and sampling systems.
The measurement system
shall meet the linearity requirements of Section
8.1.4 of Annex 4B to UNECE
Regulation No 96.03
series of amendments.
The measurement system
shall meet the requirements of Section 8.1.9 of
Annex 4B to UNECE Regulation No
96.03 series
of amendments.
L 353118
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Official Journal of the European Union
21.12.2012
3.2.2. Data evaluation
The
relevant data shall be recorded and stored in
accordance with Section 7.8.3.2 of Annex 4B to
UNECE
Regulation No 96.03 series of
amendments.
3.2.3. Calculation of cycle
averaged emission
If measured on a dry basis,
the drywet correction in accordance with Section
A.8.3.2 of Appendix 8 or
Section A.7.4.2 of
Appendix 7 to Annex 4B to UNECE Regulation No
96.03 series of amendments shall be
applied to
the instantaneous concentration values before any
further calculation is done.
The mass of
CO
2
(gtest) shall be calculated
by multiplication of the CO
2
concentrations and the diluted
exhaust gas
flows in accordance with either of the following:
(a) Section A.8.3.1 and Section A.8.3.4 of
Appendix 8 to Annex 4B to UNECE Regulation No
96.03 series of
amendments, by using the u
values of CO
2
from Table A.8.2 or
calculating the u values in accordance with
Section A.8.3.3 of Appendix 8 to Annex 4B to
UNECE Regulation No 96.03 series of amendments;
(b) Section A.7.4.1 and Section A.7.4.3 of
Appendix 7 to Annex 4B to UNECE Regulation No
96.03 series of
amendments.
Background
correction shall be applied in accordance with
Section A.8.3.2.4 of Appendix 8 or Section A.7.4.1
of Appendix 8 to Annex 4B to UNECE Regulation
No 96.03 series of amendments.
3.3.
Calculation of brake specific emissions
The cycle work needed for the calculation of
brake specific CO
2
emissions
shall be determined in accordance
with Section
7.8.3.4 of Annex 4B to UNECE Regulation No 96.03
series of amendments.
The brake specific
emissions e
CO2
(gkWh) shall be
calculated as follows:
e
CO2
¼
where:
m
CO2, hot
is the
CO
2
mass emissions of the hot
start NRTC (g)
W
act, hot
is
the actual cycle work of the hot start NRTC
(kWh)’
m
CO2
;hot
W
act;hot
EN
21.12.2012
Official Journal of the European Union L
353119
ANNEX IV
In Annex VI to Directive
9768EC the following Section 1.a is added:
‘1.a. This Annex applies as follows:
(a)
for stages I, II, IIIA, IIIB and IV the
requirements of Section 1 of this Annex shall
apply;
(b) if the manufacturer, based on the
option indicated in Section 1.2.1 of this Annex,
chooses to use the
procedure of Annex 4B to
UNECE Regulation No 96.03 series of amendments,
Section 9 of Annex 4B to
UNECE Regulation No
96.03 series of amendments shall
apply.’
L 353120
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Official
Journal of the European Union 21.12.2012
ANNEX V
In Annex VII to Directive 9768EC
Appendix 1 is replaced by the following:
‘Appendix 1
Test report for
compression ignition engines test results (
1
)
Information concerning the test
engine
Engine type: ..........................
..................................................
..................................................
..................................................
......
Engine identification number: .........
..................................................
..................................................
.........................................
1.
Information concerning the conduct of the test: ..
..................................................
..................................................
.............
1.1. Reference fuel used for
test
1.1.1. Cetane number: ...................
..................................................
..................................................
..................................................
.......
1.1.2. Sulphur content: ..............
..................................................
..................................................
..................................................
..........
1.1.3. Density: ...................
..................................................
..................................................
..................................................
.....................
1.2. Lubricant
1.2.1. Make(s): ..............................
..................................................
..................................................
..................................................
..........
1.2.2. Type(s): ...................
..................................................
..................................................
..................................................
......................
(state percentage of
oil in mixture if lubricant and fuel are mixed)
1.3. Engine driven equipment (if applicable)
1.3.1. Enumeration and identifying details: ..
..................................................
..................................................
....................................
1.3.2.
Power absorbed at indicated engine speeds (as
specified by the manufacturer):
)
(
2
), taking into account Appendix 3
to this Annex
Power P
AE
(kW) absorbed at various engine speeds
(
1
Equipment
Intermediate speed
(if
applicable)
Maximum power speed
(if
different from rated)
)
Rated speed
(
3
Total:
(
1
) Delete as appropriate.
2
(
) Shall not be greater than 10 per
cent of the power measured during the test.
3
(
) Insert values at engine speed
corresponding to 100 % normalised speed if NRSC
test uses this speed.
1.4. Engine
performance
1.4.1. Engine speeds:
Idle: ..
..................................................
..................................................
..................................................
................................. min
–1
Intermediate: .....................
..................................................
..................................................
................................................
min
–1
Maximum power: ............
..................................................
..................................................
...............................................
min
–1
Rated (
2
): ...........................................
..................................................
..................................................
................................. min
–1
(
1
) For the case of
several parent engines, the following is to be
indicated for each of them.
2
%
normalised speed if NRSC test uses this
speed.(
) Insert engine speed
corresponding to 100
EN
21.12.2012 Official Journal of the European
Union L 353121
1.4.2. Engine power (
1
)
Power setting (kW) at
various engine speeds
Condition
Intermediate speed
(if applicable)
Maximum power speed
(if different from
rated)
)
Rated speed
(
1
Maximum power measured at
specified
test speed (P
M
) (kW) (a)
Total power absorbed by engine
driven
equipment as per
paragraph 1.3.2 of this
Appendix
taking into account Appendix 3
(kW) (b)
Net engine power as specified in
Section 2.4 of Annex I (kW) (c)
c = a
+ b
(
1
) Replace with
values at engine speed corresponding to 100 %
normalised speed if NRSC test uses this speed.
2. Information concerning the conduct of the
NRSC test:
2.1. Dynamometer setting (kW)
Dynamometer setting (kW) at various engine
speeds
Per cent load
Intermediate
speed
(if applicable)
63 %
(if
applicable)
80 %
(if applicable)
91 %
(if applicable)
)
Rated
speed (
1
10
(if applicable)
25
(if applicable)
50
75
(if
applicable)
100
% normalised
speed if NRSC test uses this speed.
(
1
) Replace with values at engine speed
corresponding to 100
2.2. Emission results of
the engineparent engine (
2
)
Deterioration Factor (DF): calculatedfixed
(
2
)
Specify the DF values
and the emission results in the following table
(
2
):
NRSC test
DF
multadd
3
CO HC NO
x
HC + NO
x
PM
Emissions
CO
(gkWh)
HC
(gkWh)
NO
x
(gkWh)
HC + NO
x
(gkWh)
PM
(gkWh)
CO
2
(gkWh)
Test
result
Final test result with DF
(
1
) Uncorrected power measured in
accordance with Section 2.4 of Annex I.
2
(
) Delete as
appropriate.
L 353122
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Official Journal of the European Union
21.12.2012
Additional control area test
points (if applicable)
Emissions at test point
Engine
speed
Load
(%)
CO
(gkWh)
HC
(gkWh)
NO
x
(gkWh)
PM
(gkWh)
Test result 1
Test result 2
Test result 3
2.3.
Sampling system used for the NRSC test:
2.3.1.
Gaseous emissions (
1
): .........
..................................................
..................................................
..................................................
......
2.3.2. PM (
1
): ......
..................................................
..................................................
..................................................
.....................................
2.3.2.1.
Method (
2
): singlemultiple
filter
3. Information concerning the conduct
of the NRTC test (if applicable):
Deterioration Factor (DF): calculatedfixed
(
3
)
Specify the DF values
and the emission results in the following table
(
3
):
Regeneration related
data may be reported for Stage IV engines.
NRTC test
3.1. Emission results of the
engineparent engine (
2
)
DF
multadd (
3
)
CO HC
NO
x
HC + NO
x
PM
Emissions
CO
(gkWh)
HC
(gkWh)
NO
x
(gkWh)
HC + NO
x
(gkWh)
PM
(gkWh)
Cold start
Emissions
CO
(gkWh)
HC
(gkWh)
NO
x
(gkWh)
HC + NO
x
(gkWh)
PM
(gkWh)
CO
2
(gkWh)
Hot start wo regeneration
Hot start with
regeneration (
3
)
kr,u
(multadd) (
3
)
kr,d
(multadd) (
3
)
Weighted test
result
Final test result with DF
Cycle
work for hot start wo regeneration kWh
3.2.
Sampling system used for the NRTC test:
Gaseous emissions (
4
): .....
..................................................
..................................................
..................................................
..........
PM (
4
): .........
..................................................
..................................................
..................................................
..................................
Method
(
5
): singlemultiple filter
(
1
) Indicate figure number of
system used as defined in Annex VI Section 1 or
Section 9 of Annex 4B of ECE R96 03 series of
amendments, as applicable.
(
2
) Delete as appropriate.
) Delete as
appropriate.
(
3
(
4
) Indicate figure number of system used
as defined in Annex VI Section 1 or Section 9 of
Annex 4B of ECE R96 03 series of
amendments,
as applicable.
(
5
) Delete as
appropriate.’
EN
21.12.2012
Official Journal of the European Union L
353123
ANNEX VI
‘ANNEX XI
DATA SHEET OF
TYPE-APPROVED ENGINES
1. SI Engines
Reported engine type approval
1 2 3 4
Type approval number
Date of approval
Name of manufacturer
Engine typefamily
Engine description General information (
1
)
Cooling medium (
1
)
Number of cylinders
Swept
volume (cm
3
)
Type of after-
treatment (
2
)
Rated speed
(min
–1
)
Rated net power (kW)
Emissions (gkWh) CO
HC
NO
x
PM
) Liquid or air.
(
1
2
(
)
Abbreviate: CAT = catalyst, PT = particulate trap,
SCR = selective catalytic reduction.
L
353124
EN
Official Journal of the
European Union 21.12.2012
2. CI Engines
(
1
) (
2
)
2.1. General engine information
Reported engine type approval 1 2 3 4
Type approval number
Date of approval
Name of manufacturer
Engine typefamily
information (
1
) Engine
description General
Cooling medium (
2
)
Number of cylinders
) Swept volume (cm
3
Type of after-
treatment (
3
)
Rated speed
(min
–1
)
Maximum power speed
(min
–1
)
Rated net power
(kW)
Maximum net power (kW)
)
Abbreviate: DI = direct injection, PC = preswirl
chamber, NA = naturally aspirated, TC =
turbocharged, TCA = turbocharged (
1
including after-cooling, EGR = Exhaust gas
recirculation. Examples: PC NA, DI TCA EGR.
(
2
) Liquid or air.
(
3
) Abbreviate: DOC = diesel oxidation
catalyst, PT = particulate trap, SCR = selective
catalytic reduction.
2.2. Final
emission result
Reported engine type
approval 1 2 3 4
CO NRSC final test
result inclusive of
DF (gkWh)
HC
NO
x
HC + NO
x
PM
(
1
) Complete all items
that are applicable to the engine typefamily.
2
(
) In case of a family of
engines insert details of parent
engine.
EN
21.12.2012 Official
Journal of the European Union L 353125
Reported
engine type approval 1 2 3 4
NRSC CO
2
(gkWh)
CO
NRTC final test
result inclusive of
DF (gkWh)
HC
NO
x
HC + NO
x
PM
NRTC hot cycle CO
2
(gkWh)
NRTC hot cycle work (kWh)
2.3.
NRSC deterioration factors and emission test
results
Reported engine type approval
1 2 3 4
DF multadd (
1
) CO
HC
NO
x
HC +
NO
x
PM
NRSC test result CO
exclusive of DF
(gkWh)
HC
NO
x
HC + NO
x
PM
(
1
) Delete as appropriate.
2.4. NRTC deterioration factors and
emission test results
Reported engine type
approval 1 2 3 4
DF multadd (
1
) CO
HC
NO
x
HC + NO
x
PM
NRTC cold
start test CO
result exclusive of
DF
(gkWh)
HC
NO
x
HC + NO
x
PM
L 353126
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Official Journal of the European Union
21.12.2012
Reported engine type approval 1 2 3
4
NRTC hot start test CO
result
exclusive of
DF (gkWh)
HC
NO
x
HC + NO
x
PM
) Delete as appropriate.
(
1
2.5. NRTC hot start emission test results
Regeneration related data may be reported for
Stage IV engines.
Reported engine type
approval
1 2 3 4
NRTC hot start wo CO
regeneration
(gkWh)
HC
NO
x
HC + NO
x
PM
NRTC hot start with CO
regeneration
(gkWh)
HC
NO
x
HC +
NO
x
PM’
EN
21.12.2012 Official Journal of the European
Union L 353127
ANNEX VII
‘ANNEX XII
RECOGNITION OF ALTERNATIVE TYPE-APPROVALS
1. The following type-approvals and, where
applicable, the pertaining approval marks are
recognised as being
equivalent to an approval
to this Directive for engines of categories A, B
and C as defined in Article 9(2):
1.1. Type
approvals to Directive 200025EC;
1.2. Type-
approvals to Directive 8877EEC, complying with the
requirements of stages A or B regarding Article 2
and
Annex I, Section 6.2.1 of Directive
8877EEC or UNECE Regulation No 49.02 series of
amendments, corrigenda
I2;
1.3. Type
approvals according to UNECE Regulation No 96.
2. For engines categories D, E, F and G (stage
II) as defined in Article 9(3), the following
type-approvals and, where
applicable, the
pertaining approval marks are recognised as being
equivalent to an approval to this Directive:
2.1. Directive 200025EC, stage II approvals;
2.2. Type-approvals to Directive 8877EEC as
amended by Directive 9996EC which are in
compliance with stages A,
B1, B2 or C provided
for in Article 2 and Section 6.2.1 of Annex I to
that Directive;
2.3. Type-approvals to UNECE
Regulation No 49.03 series of amendments;
2.4.
UNECE Regulation No 96 stages D, E, F and G
approvals according to paragraph 5.2.1 of the 01
series of
amendments of Regulation No 96.
3. For engines categories H, I, J and K (stage
IIIA) as defined in Article 9(3a) and Article
9(3b), the following type-
approvals and,
where applicable, the pertaining approval marks
are recognised as being equivalent to an approval
to
this Directive:
3.1. Type-approvals to
Directive 200555EC, as amended by Directives
200578EC and 200651EC, which are in
compliance
with stages B1, B2 or C provided for in Article 2
and Section 6.2.1 of Annex I to that Directive;
3.2. Type-approvals to UNECE Regulation No
49.05 series of amendments, which are in
compliance with stages B1, B2
and C provided
for in paragraph 5.2 of that Regulation;
3.3.
UNECE Regulation No 96 stages H, I, J and K
approvals according to paragraph 5.2.1 of the 02
series of
amendments of Regulation No 96.
4. For engines categories L, M, N and P (stage
IIIB) as defined in Article 9(3c), the following
type-approvals and, where
applicable, the
pertaining approval marks are recognised as being
equivalent to an approval to this Directive:
4.1. Type-approvals to Directive 200555EC, as
amended by Directives 200578EC and 200651EC, which
are in
compliance with stages B2 or C provided
for in Article 2 and Section 6.2.1 of Annex I to
that Directive;
4.2. Type-approvals to UNECE
Regulation No 49.05 series of amendments, which
are in compliance with stages B2 or C
provided
for in paragraph 5.2 of that regulation;
4.3.
UNECE Regulation No 96 stages L, M, N and P
approvals according to paragraph 5.2.1 of the 03
series of
amendments of Regulation No 96.
5. For engines categories Q and R (stage IV)
as defined in Article 9(3d), the following type-
approvals and, where
applicable, the
pertaining approval marks are recognised as being
equivalent to an approval to this Directive:
5.1. Type-approvals to Regulation (EC) No
5952009 and its implementing measures, if it is
confirmed by a technical
service that the
engine meets the requirements of Annex I Section
8.5 to this Directive;
5.2. Type-approvals to
UNECE Regulation No 49.06 series of amendments, if
it is confirmed by a technical service that
the engine meets the requirements of Annex I
Section 8.5 to this Directive.’