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中国区受控技术文件China Division T-Document 要求Requirement
新厂投产要求及程序
New Plant Start-up Requirement and Procedure
T-11
颁布日期Issue Date：97-08-04 共12页第1页Page 1 of 12

Purpose:
目的：

To ensure that every new bottlingcanning plant, and line expansion is capable to
produce Company products.
阐明新可口可乐装瓶厂和新生产线投产的要求，以确保生产出的产品符合可
口可乐公司的要求。

Requirement:
要求：

1. MINIMUM REQUIREMENT FOR BOTTLING PLANT START UP
装瓶厂投产的最低要求

1) At least one permanent concrete road to main entrance and warehouse is
completed.
至少已建成一条从大门至仓库的水泥路。
2) All construction material and rubbish around building must removed.
必须清除掉建筑物周围所有的建筑材料及垃圾。
3) All construction in water treatment room, syrup room, filling room, packaging
area, raw materials warehouse, package material warehouse,
ConcentrateBeverage Base warehouse and final products warehouse must be
completely finished.
水处理车间、糖浆间、注入间、包装区域、原材料仓库、包装物料仓库、
浓缩液主剂库和成品库内的所有工程必须全部完成。
4) All above area have been cleaned and sanitized as following section 2 in this
document.
必须按照本文件以下第2节的要求对以上区域进行清洁和消毒。
5) Whole production area must be completely enclosed.
整个生产区域必须完全封闭。
6) All personnel in production area are required to wear uniforms and head
covers
生产区域内所有人员必须穿戴工作服和工作帽。
7) At least one set toilets available for plant staff daily use.
至少有一套厕所可供工厂员工日常使用。
8) Plant has specified persons to be responsible for whole plant cleaning and
hygiene.
有专门的人员负责整个厂区的清洁与卫生。
9) All personnel in plant are required to wear I.D. badges. And specified color
can allow to key area such as syrup room, water treatment room and filling
room etc.
认可Approval：徐国民——
中国区品质保证部经理

签署Signature：

中国区受控技术文件China Division T-Document 要求Requirement
新厂投产要求及程序
New Plant Start-up Requirement and Procedure
T-11
颁布日期Issue Date：97-08-04 共12页第2页Page 2 of 12

厂内所有人员都必须佩带身份识别卡，并且只有佩戴特定颜色的卡才
能进入关键区域如糖浆间、水处理车间和注入间等。
10) All visitors (including installation engineer) are required to wear badges.
厂内所有人员都必须佩带身份识别卡，并且只有佩戴特定颜色的卡才
能进入关键区域如糖浆间、水处理车间和注入间等。
11) Restricted areas (e.g. syrup room) are clearly identified and securely
controlled.
明确标明限制进入区域（如：糖浆间）并采取安全控制措施。
* BEFORE CONSIDERING START UP, ABOVE MINIMUM
REQUIREMENT MUST MEET.
*在计划投产前必须达到以上最低要求。

2. Plant on-site and Building Cleaning and Sanitizing Procedure
厂内场地和建筑清洗和消毒程序

When finishing works of construction is completed, then sanitation of building
will be begun soon. Before starting sanitation, restricted access to the process area
must be informed to all employees and outside visitors including workers
involved in the installation works. 建筑施工完成后，应尽快进行厂房消毒，开始消毒前，必须通知所有员工和
外来人员（包括安装施工 的工人）。

2.1General instruction 一般要求
a) Cleaning of whole area in the plant building be simultaneously carried out in
one day.
整个厂房建筑的清扫必须在一天之内集中进行。
b) Entrance to the plant building must be limited, and water should be prepared
to wash shoes at the entrance.
必须限制进入厂房建筑的入口通道，并在入口处备有用于清洗鞋子的
水。
c) The air blower of the air conditioner or the ventilator should be turned on prior
to cleaning of floor, wall and process facilities because dust in the duct would
be scattered in the process area at the first time.
在清洁地面、墙壁和生 产设备前空调吹风或排风机必须启动，因为管道内
的灰尘会在第一次使用后散落在生产区域内。
d) Machinery and equipment must be cleaned up after the walls and floors be
cleaned properly.
墙壁和地面清洁完成后必须进行机械和设备的清洁工作。

e) Following tools and chemicals must be prepared at sanitation:
必须准备以下用于消毒的工具和化学品：
认可Approval：徐国民——
中国区品质保证部经理

签署Signature：

中国区受控技术文件China Division T-Document 要求Requirement
新厂投产要求及程序
New Plant Start-up Requirement and Procedure
T-11
颁布日期Issue Date：97-08-04 共12页第3页Page 3 of 12

- Detergent...Floor cleaner, detergent safe to use for food process.
清洗剂...地面清洗剂, 清洗剂必须满足食品生产的安全性。
- Chlorine... Calcium hypochlorite, sodium hypochlorite.
氯... 次氯酸钙，次氯酸钠。
- Brush... Floor brush, pot clean, scrubbing brush, pipe brush, tooth brush.
刷子...地板刷、pot clean, 钢丝板刷、管道刷、牙刷。
- Hose, Bucket, ladder
软管、水桶、梯子。

2.2 Filling, packaging and syrup rooms
注入间、包装区域和糖浆间

a) Take away construction tools.
拿走施工用具。
b) Clean off dust on machinery and equipment, trashes of cement and sand, and
drop of paint.
清除掉机械和设备上的灰尘、水泥污迹和沙子和沾上的油漆痕迹。
c) Brush with detergent solution.
用清洗剂溶液擦洗。
d) Rinse with clean water and squeeze out water.
用清水冲洗并将水排掉。
e) Spray 200ppm chlorine solution and keep it overnight (Don't spray on the
surface of machine).
洒上200ppm氯水并保留过夜 (不要洒在设备表面).
f) Repeat the above procedure at least 3 days.
至少三天重复上述程序。

2.3 Water treatment room and CO2 purification room
水处理车间和二氧化碳净化间
a) Take away construction tools.
拿走施工用具。
b) Clean off dust on machinery and equipment, trashes of cement and sand, and
drop of paint.
清除掉机械和设备上的灰尘、水泥污迹和沙子和沾上的油漆痕迹。
c) Brush with detergent solution.
用清洗剂溶液擦洗。
d) Rinse out thoroughly with clean water and squeeze out water.
用清水冲洗并将水排掉。
e) Spray 200ppm chlorine solution and keep it overnight.
洒上200ppm氯水并保留过夜。

认可Approval：徐国民——
中国区品质保证部经理

签署Signature：

中国区受控技术文件China Division T-Document 要求Requirement
新厂投产要求及程序
New Plant Start-up Requirement and Procedure
T-11
颁布日期Issue Date：97-08-04 共12页第4页Page 4 of 12

2.4 Storage rooms of sugar, crownclosure and ConcentrateBeverage Base
糖、皇冠盖旋盖和浓缩液主剂仓库

a) Take away construction tools.
拿走施工用具。
b) Clean off dust on machinery and equipment, trashes of cement and sand, and
drop of paint.
清除掉机械和设备上的灰尘、水泥污迹和沙子和沾上的油漆痕迹。
c) Brush with detergent solution.
用清洗剂溶液擦洗。
d) Rinse with clean water and squeeze out water.
用清水冲洗并将水排掉。
e) Spray 200ppm chlorine solution and keep it overnight.
数天内重复上述程序。
f) Repeat the above procedure for few days.
数天内重复上述程序。

2.5 Plant warehouse
厂内仓库

a) Take away construction tools.
拿走施工用具。
b) Clean off dust on machinery and equipment, trashes of cement and sand, and
drop of paint.
清除掉机械和设备上的灰尘、水泥污迹和沙子和沾上的油漆痕迹。
c) Brush with detergent solution.
用清洗剂溶液擦洗。
d) Enough persons and tools are required due to large space to be cleaned up
simultaneously.
因较大场地须同时清扫，必须有足够的人员和工具。
e) Rinse out thoroughly with clean water and squeeze out water.
用清水彻底冲洗并将水排掉。
f) Spray 200ppm chlorine solution and keep it overnight.
洒上200ppm氯水并保留过夜。

2.6 Boiler room, air compressor room, parts stock room, break room and
shower room.
锅炉房、空压机房、零部件库、休息室和浴室

a) Take away construction tools.
拿走施工用具。
认可Approval：徐国民——
中国区品质保证部经理

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中国区受控技术文件China Division T-Document 要求Requirement
新厂投产要求及程序
New Plant Start-up Requirement and Procedure
T-11
颁布日期Issue Date：97-08-04 共12页第5页Page 5 of 12

b) Clean off dust on machinery and equipment, trashes of cement and sand, and
drop of paint.
清除掉机械和设备上的灰尘、水泥污迹和沙子和沾上的油漆痕迹。
c) Brush with detergent solution.
用清洗剂溶液擦洗
d) Rinse out thoroughly with clean water and squeeze out water.
用清水彻底冲洗并将水排掉。

2.7 Toilet
厕所

a) Take away construction tools and provide with necessary fixtures.
拿走施工用具并提供必要的用具。
b) Brush with detergent solution.
用清洗剂溶液擦洗
c) Rinse out thoroughly with clean water and squeeze out water.
用清水彻底冲洗并将水排掉。
d) Spray 200ppm chlorine solution and keep it overnight.
洒上200ppm氯水并保留过夜。
e) Furnish is ready for use.( cleaning soap, paper tower, antiseptic solution and
hand dryer etc.)
备有清洁用具可供使用。( 肥皂或皂液、纸巾、消毒液和烘手器等）。
f) Specify one person to be responsible for cleaning.
指定专人负责清洁工作。

3. PEST CONTROL
虫鼠控制
a) Install insect killer at all entrance of processing area and corridor.
在所有生产区域和走廊的入口安装灭蝇灯。
b) Place baits in non-production area or outside the plant.
(Please refer Beverage Quality Manual HK-R-164.1 & HK-G-164.2)
在非生产区域或厂区外放置灭鼠诱饵。
(请参照饮料质量手册HK-R-164.1和HK-G-164.2)

4. EQUIPMENT CLEANING AND SANITATION
设备清洗和消毒

4.1 Water Treatment System
水处理系统

4.1.1 Water reservoir (if have)
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中国区受控技术文件China Division T-Document 要求Requirement
新厂投产要求及程序
New Plant Start-up Requirement and Procedure
T-11
颁布日期Issue Date：97-08-04 共12页第6页Page 6 of 12

储水槽 (若有)
a) Inspection
检查
To check if there are dead pocket, proper round corner, unnecessary hole and
pipes, crack on floors, walls and ceiling, and contamination source around the
reservoir.
检查有无无法清洁的死角、接缝圆角是否合适，不必要的孔和管道，地面、
墙壁和天花板裂缝以及 储水槽 周围有无污染源、
b) Cleaning in the reservoir
Brush all the inner surface of reservoir with detergent, then rinse off
thoroughly with clean water. Spray 200ppm chlorine solution and hold for 4 to
5 hours then rinse with clean water.
储水槽的清洗
用清洗剂擦洗储水槽的整个内壁， 然后用清水彻底冲洗，喷洒200ppm
氯水并保留4至5小时然后用清水冲洗。

4.1.2 Reaction tank, sand filter, activated carbon filter, store tank and polish
filter 反应池、沙滤器、碳滤器、储槽和精滤器

a) Inspection :
检查：
To check cracks or defects on inside coated surface of reaction tank, filters
(sand, carbon and polish) and store tank.
检查反应池、沙滤器、碳滤器和精滤器以及储槽的内表面涂层有无裂缝或
缺陷。
b) Cleaning in the tanksfilters
清洗水槽和过滤器
c) Brush (soft brush is recommended to prevent a injury on inside surface) all the
inside surface of tanksfilters with detergent, then rinse off thoroughly with
clean water.
用清洁剂刷洗水槽和过滤器的所有内表面（建议用软刷以免损伤内表面。
d) Wash sand and gravel with clean water after charging and then must be
sterilized with 100ppm chlorine solution for 4 hours. And then flush it with
water from reaction tank with 6-7 ppm chlorine.
装完沙子和卵石后用清水冲洗然后必须用100ppm氯水消毒4小时，然后
用反应池内6-7 ppm的氯水冲洗。
e) Sand must be washed by 0.5% HCL before sterilization if sand with limestone.
如果沙子含石灰，消毒前必须用0.5%盐酸清洗。
f) Wash activated carbon with clean water after charging and then must be
sterilized with steam. Keep the temperature of condensation not less than 85
℃ for at least 2 hours. After cooling, backwash must be taken.
认可Approval：徐国民——
中国区品质保证部经理

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中国区受控技术文件China Division T-Document 要求Requirement
新厂投产要求及程序
New Plant Start-up Requirement and Procedure
T-11
颁布日期Issue Date：97-08-04 共12页第7页Page 7 of 12

装完活性炭后用清水冲洗然后用蒸汽消毒。保持蒸汽冷凝后 温度不低于
85℃至少2小时。冷却后必须反冲洗。

4.1.3 Treated water pipes cleaning and sanitation
处理水管道清洗和消毒

a) Inspection
检查
All pipes must be filled water to check leakage before take cleaning and
sanitation.
在清洗和消毒前所有管道必须注满水检查有无渗漏。
b) Cleaning
清洗
caustic soda solution must be filled up in the all pipes from the inlet to the
outlet and hold for 1 hours. Then rinse with treated water.
所有管道从进口到出口必须浸泡苛性碱溶液并保持1小时，然后用处理水
冲洗。
c) Sanitation
消毒
d) All pipes must be filled up with 100ppm chlorine solution and kept it for 4
hours. Then rinse with treated water.
所有管道必须用100 ppm氯水浸泡并保持4小时，然后用处理水冲洗。

4.1.4 Microbiological test
微生物测试
Micro test must be run for treated water samples required by The Coca-Cola
Company and result must be satisfactory after cleaning and sanitizing.
必须按可口可乐公司要求对处理水取样进行测试，清洗和消毒后的结果必须
合格。

4.2 Syrup Tank, Syrup Pipes and Equipment in Syrup Room
糖浆间内的糖浆缸、管道和设备。
a) Adhesive oil on surface of syrup tank must be removed with detergent solution.
必须用清洗剂清除糖浆缸表面粘附的油垢。
b) Inside surface of syrup tank must be cleaned by CIP system with circulation
of 1% caustic solution at 60℃ for 30 minutes.
糖浆缸内表面必须通过CIP系统用1%碱液在60℃下循环30分钟。
c) Check with bottler and syrup tank supplier if the tanks were passivated, if not,
follow Beverage Quality Manual CS-P-162.6
与装瓶厂和糖浆缸供应商一起检查糖浆缸有否钝化，如果没有，按照
饮料质量手册 CS-P-162.6进行。
认可Approval：徐国民——
中国区品质保证部经理

签署Signature：

中国区受控技术文件China Division T-Document 要求Requirement
新厂投产要求及程序
New Plant Start-up Requirement and Procedure
T-11
颁布日期Issue Date：97-08-04 共12页第8页Page 8 of 12

d) All the pumps, pipes, cam-valve, filter press in syrup room should be
disassembled completely, and then clean with detergent solution. Sterilize with
50 ppm chlorine solution for 30 minutes, then assemble.
所有糖浆间内泵、管道、蝴蝶阀,过滤器必须完全拆开 然后用清洗剂清洗，
用50 ppm氯水消毒30分钟，然后安装。
e) All tank must be calibrated accurately with a repeatability of ±0.125% flow
meter.
必须用精确度达±0.125%的流量计对所有缸进行准确的标定。
f) When machinery and equipment is assembled, Inside surface must be cleaned
and sanitized with five steps CIP procedure before preparation of syrup.
机械和设备安装后，生产糖浆前其内表面必须进行五步CIP清洗和消毒程
序。

4.3 Carbonator and Filler
碳酸化器和注入机
a) Carbonator (Mojornia) should be disassembled.
碳酸化器¸ (Mojonnier) 必须拆开。
b) Filler must be disassembled.
注入机必须拆开。
c) Inside surface must be brushed with detergent solution.
内表面必须用清洗剂刷洗。
d) Sterilize with 50ppm chlorine solution for 30 minutes.
用 50ppm氯水消毒 30 分钟。
e) When Carbonator and filler is assembled, inside surface must be cleaned and
sanitized with five steps CIP procedure before production.
碳酸化器和注入机安装完后，必须在生产前内表面必须用五步CIP程序进
行清洗和消毒。

4.4 Bottle Washer
洗瓶机
a) All compartments must be charged with about 1% of caustic soda, and kept a
temperature of normal operation during wash test run without load until oil is
removed.
在清洗试运行时，先不进瓶，所有的槽用约1%浓度的碱液 浸泡并保持在
正常操作时的温度直至油污去除。
b) Rinse compartment after cleaning.
清洗完后冲洗各槽。
c) Disassemble jet nozzles and clean up the water pipe and nozzle.
拆下喷淋管并清理水管和喷嘴。
d) Assemble jet nozzles and check water pressure.
装上喷淋管并检查水压。
认可Approval：徐国民——
中国区品质保证部经理

签署Signature：

中国区受控技术文件China Division T-Document 要求Requirement
新厂投产要求及程序
New Plant Start-up Requirement and Procedure
T-11
颁布日期Issue Date：97-08-04 共12页第9页Page 9 of 12

e) Change caustic solution with warm water in final rinse compartment after
cleaning of bottle carriers.
清洗完瓶子套袋后在最后冲洗槽注入洗瓶水。
f) Charge 3 to 3.5 % of caustic solution in all caustic compartments.
所有碱槽用3-3.5%浓度的碱液浸泡。.

4.5 Warmer
暖瓶机
a) Clean all compartment with 0.5% NaOH.
用0.5%的碱液清洗各槽。
b) Rinse compartment with water
用水冲洗各槽
c) Charge 50ppm chlorine solution to recycle for 30minutes.
注入 50ppm 氯水循环 30分钟。

d) Rinse compartment with rinse water.
用洗瓶水冲洗各槽。

e)
Fill up compartment with rinse water.
用洗瓶水注满各槽。

4.6 Purifier and pipes of CO2 gas
二氧化碳净化器和管道
a) Blow with compressed oilless air or CO2 and release it in use point.
用无油压缩空气或二氧化碳吹管道，并在使用点排放。
b) Charge water, 3% KMnO4 and activated carbon in purifier
在各净化缸内分别装入水、3%高锰酸钾溶液和活性炭。
c) Regenerate activated carbon with steam .
活性炭蒸汽再生。

5. TEST RUN
调试

5.1 Test Run of Each Individual Machine Without Loading
各单机不进瓶调试
a) Necessary adjustment of machine
对设备进行必要的调整。
b) Confirmation of operation condition of each machine
了解设备的运行状况。
c) Be sure that all the automatic control mechanism and proofs equipped on each
machine work properly
确信所有设备上的自动控制机构和防护装置运转正常。

认可Approval：徐国民——
中国区品质保证部经理

签署Signature：

中国区受控技术文件China Division T-Document 要求Requirement
新厂投产要求及程序
New Plant Start-up Requirement and Procedure
T-11
颁布日期Issue Date：97-08-04 共12页第10页Page 10 of 12

5.2 Bottle Loading Test
进瓶调试
A small amount of bottles should be loaded on the line to check any major defect
of the machinery, and adjust machinery and confrere operation. It may required
several times.
生产线进一小批瓶子以便检查设备有无主要缺陷，并调整设备，此过程可能
需要数次。

5.3 One Small Batch of Syrup without Adding Concentrate and Beverage
Base Should be Prepared. 准备一小批不加浓缩液和主剂的糖浆
Following items must be checked during test trial:
调试时检查以下各项：
a) Syrup manufacturing system work properly
糖浆制造系统运转正常。
b) Syrup meet Coca-Cola Company specification
糖浆符合可口可乐公司指标。
c) Operators and QC start to be familiar with syrup manufacturing process
操作工和品控开始了解糖浆制造过程。
d) Start to learn how to complete production record
开始学习如何填写生产记录。

5.4 Filling Test of Carbonated Water
碳酸水试灌装
a) Fill carbonated water with the highest gas volume that is planed to be
produced at the line.
灌装碳酸水的含气量要达到生产线上生产的最高含气量产品的气量。
b) Check each items (quality and operation condition) in the similar way as
normal production
按正常生产时一样检查各项目（质量和操作状况）。
c) Check communication between each department.
检查各部门之间协调。
d) Operators and QC start to be familiar with filling process
操作工和品控开始了解注入过程。
e) Start to learn how to complete production record.
开始学习如何填写生产记录。

5.5 After first batch production
首批试生产后
Micro test must be performed. During 2 days' waiting time, plant can correct
problem found in trial test or training.
必须完成微生物测试，等待结果的两天内，装瓶厂可以解决调试时发现的问
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中国区品质保证部经理

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中国区受控技术文件China Division T-Document 要求Requirement
新厂投产要求及程序
New Plant Start-up Requirement and Procedure
T-11
颁布日期Issue Date：97-08-04 共12页第11页Page 11 of 12

题或进行培训。


6 QUALITY CONTROL LABORATORY
品控实验室

a) All required instrument are calibrated
所有必须的仪器校正完毕。
b) Chemical reagent for quality control tests is ready for use.
已准备好品控测试用的化学试剂。
c) QC start to familiar with routine test procedure.
品控开始熟悉日常测试程序。
d) All necessary QC records are to learn to complete.
已学会填写所有必须的品控记录。
e) Micro test lab authorization by public authority is finished.
已完成当地政府对微生物实验室的批准认可。
f) Sufficient QC people for all required quality control tests and received well
training both in class and on- job.
有足够的品控人员完成所有必须的品控测试并给他们提供足够的教室培
训和现场培训。
g) Retention sample spacestore room is available.
有储存生产留样产品的地方储藏室。
h) All necessary manuals are received.
已收到所有必须的手册。

7. TRAINING OF PLANT PERSONNEL
工厂人员培训
When trial running of each independent machine is almost completed and the
operators become familiar with the machine operation, training lecture shall be
carried out efficiently for the plant personnel before sanitation works.
当各单机调试已接近完成，操作工开始熟悉设备操作时，在消毒 工作前应给
工厂人员举办培训讲座。
a) Emphasize proper manner, sanitation technical essential for food processing
factory to all employees in the plant.
向厂内所有职工强调食品加工企业必要的消毒技术和合适方法。
b) Employees know well good manufacturing practice of food industry.
职工清楚了解食品行业厂房卫生管理。
c) Employees know well proper security program in the plant.
职工清楚了解厂内必要的保安制度。
d) Employees understand well importance of bottle inspection. They can
determine unsatisfactory bottles or full goods on the line.
认可Approval：徐国民——
中国区品质保证部经理

签署Signature：

中国区受控技术文件China Division T-Document 要求Requirement
新厂投产要求及程序
New Plant Start-up Requirement and Procedure
T-11
颁布日期Issue Date：97-08-04 共12页第12页Page 12 of 12

职工清楚了解容器检查的重要性，他们可以从生产线上挑出不合格的
e) 瓶子和成品。
f) On-job training by instructors at the plant is the best training.
厂内现场指导是最佳的培训方法。

REFERENCE:
参考资料:

Carbonated Beverage Quality Control Manual-Coca-Cola Company
碳酸饮料品质控制手册--可口可乐公司

Beverage Quality Manual- Coca-Cola Company
饮料质量手册- 可口可乐公司
认可Approval：徐国民——
中国区品质保证部经理

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